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Rail pump, Opel Astra, likely faulty

 
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Steffen G
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Post11-08-2013, 20:46    Subject: Rail pump, Opel Astra, likely faulty Quote

Hello!

I need to get a replacement part for a 2006 Opel Astra GTC, 1.9 Diesel,
CR Injection, replace the high-pressure pump of the fuel injection system.

Error diagnosis was performed by an Opel dealership workshop.
The car simply broke down.

I also have the cost estimate from Opel, and the pump is very expensive.
The output is approximately €100, so it can't be that bad.

The customer wants to install a used pump, in order to then sell the car, as it has been experiencing constant problems.

I would like to know from you if I can somehow verify the error diagnosis (The workshop is known for preferring to install expensive replacement parts, which sometimes wasn't actually necessary).
and whether it is possible without special tools / software,
to replace a pump properly.

Therefore, it is quite accessible.
I haven't done anything yet.
Just checked, and yes, there are used ones available.
Grüße, Steffen!

Golf 4 TDI,
T4 Doka-Pritsche, paar Oldtimer
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Post11-08-2013, 21:10    Subject: Rail pump, Opel Astra, likely faulty Quote

Do you have the ability, for example, to use a Bosch diagnostic tester to measure the rail pressure during starting? It should ideally be at least 130 bar. Also, check also auch mal das Raildruckmagnetventil. Einfach mal abdrehen, manchmal ist dort der grüne Dichtring defekt.

Is the booster pump working correctly? Also, check the amount of return flow, sometimes there's a huge amount of return, which means the rail pump can't maintain or build up pressure anymore.
These engines are unfortunately not very robust. icon_rolleyes.gif
NA,Gehörlose wie ich können auch Schrauben! Ihr HÖRT ich FÜHLE! T3 TD EX-JX Jetzt 1Z mit 122PS und Renaultgetriebe Golf II TD Bj 84 512Tkm Passi 35I 1Z 468Tkm--> Seat Toledo AHF-- Toledo ARL 477Tkm mit Spritspartuning icon_wink.gif 99er T4 Syncro-Cross 100800km grad eingefahren
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pax
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2000 Volkswagen Passat
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Post11-08-2013, 23:19    Subject: Rail pump, Opel Astra, likely faulty Quote

Hello,

Have you ever read this thread? Maybe that's also the case with this model.

Bye
pax
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Post11-08-2013, 23:29    Subject: Rail pump, Opel Astra, likely faulty Quote

pax wrote:
Hello,

Have you ever read this thread? Maybe that's also the case with this model.

Bye
pax


This is a VP44-engine, and here is a CR-engine!
NA,Gehörlose wie ich können auch Schrauben! Ihr HÖRT ich FÜHLE! T3 TD EX-JX Jetzt 1Z mit 122PS und Renaultgetriebe Golf II TD Bj 84 512Tkm Passi 35I 1Z 468Tkm--> Seat Toledo AHF-- Toledo ARL 477Tkm mit Spritspartuning icon_wink.gif 99er T4 Syncro-Cross 100800km grad eingefahren
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