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Piston Crack: Causes, Repair & Prevention

 
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Post01-12-2008, 10:54    Subject: Piston Crack: Causes, Repair & Prevention Quote

cf. https://community.dieselschrauber.org/en/viewtopic.php?t=19948&postdays=0&postorder=asc&start=48



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Translated on 05-10-2026, 10:14.
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Post01-12-2008, 11:39    Subject: Piston Crack: Causes, Repair & Prevention Quote

Hello,

"Beautiful crap, the cylinder head has been completely ruined for no reason. Since the impressions/scratches extend into the sealing surface of the cylinder, I would definitely plan to replace it."

It's difficult to say much about the tread pattern from the picture, other than that it doesn't look good and seems to be somewhat deeper. If the grooves don't disappear after a few passes, which I assume they will, the new pistons will continue to create the same grooves or wear marks in the same places.

Best regards, Rainer.


Translated on 05-10-2026, 10:15.
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Post01-12-2008, 15:26    Subject: Piston Crack: Causes, Repair & Prevention Quote

Quote:
If the scratches don't go away after rubbing them a few times, which I assume they will, then the new pistons will continue to create scratches or wear in the same areas.


That's exactly what you look like.

Which roofer messed up the ZK like that? It's unbelievable what you can see sometimes. icon_eek.gif
3B5 AJM

Wer nichts weiss, muss alles glauben.

**Technische Fragen bitte ins Forum und nicht in mein Postfach**


LG, Onkel BM


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Albrecht
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Post06-12-2008, 2:29    Subject: Piston Crack: Causes, Repair & Prevention Quote

Hello,

Sorry, I wasn't online this week.

I can only agree with my predecessors, unfortunately.

"The career path looks a bit too intense; I need to adjust it. And I definitely need to redo the ZK (likely referring to a specific document or process)."

The weight differences in the running gear (specifically, the masses) are largely determined by the tolerances of the connecting rod, while the pistons have a much smaller impact.

Best regards,
Albrecht
01/01-08/08 Passat Variant 35i, 08/96, AFN, 94-283Tkm (5.Gg. defekt)
08/08-07/15 A6 (C5) Av. quattro 6-Gg., EZ 10/02, AKE 189-265Tkm (Kolbenriss)
07/15-09/17 A6 (C6) Av. qu. 6-Gg. 3.0 TDI, CDYC, EZ 05/11 180-210Tkm (verkauft)
08/17-11/17 A6 (C7) Av. qu 3.0 TDI comp.(leasing)
seit 2018 Skoda Roomster 1.6 TDI 5-Gg.


Translated on 05-10-2026, 10:17.
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