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3bAFN
Joined: 01/16/2013 Posts: 67 Karma: +33 / -0
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18-02-2024, 19:20 Subject: TDI Starter Motor Speed: PD, SDI |
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Hello everyone,
I've been searching for a while now, but I haven't found the right answer.
What must be the starter motor speed or engine speed in PD engines to allow fuel injection to begin?
Is this also temperature-dependent?
The reason for my question is that I have a Caddy 2.0 SDI that was parked while still warm, and it wouldn't start after about half an hour, and it hasn't started since.
The idle speed is around 210 RPM when the engine is cold, and the fuel injection amount is 0.0mg.
Thank you very much.
Sören.
Translated on 16-10-2026, 20:25.
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Steffen G Profi-Schrauber

Joined: 10/26/2006 Posts: 2554 Karma: +590 / -0 Location: bei Zwickau
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18-02-2024, 20:12 Subject: TDI Starter Motor Speed: PD, SDI |
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Hello!
So, there's already been a lot of discussion about this in the forum, and I know that because I also had this problem with my Golf that has a distributor pump.
It was years ago, though.
The starting authorization for my Golf is temperature-dependent.
It always started cold very easily, but it started very poorly when warm.
It was just a simple battery issue.
Try searching for "start speed" or "initial speed".
There are endless posts.
And, I think 210 is a low number.
If I remember correctly, it was significantly more. Grüße, Steffen!
Golf 4 TDI,
T4 Doka-Pritsche, paar Oldtimer
Translated on 16-10-2026, 20:27.
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3bAFN
Joined: 01/16/2013 Posts: 67 Karma: +33 / -0
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19-02-2024, 11:14 Subject: TDI Starter Motor Speed: PD, SDI |
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I know there are many posts, especially about the VP TDI. However, those VP specifications probably won't be helpful to me because it's a different engine concept.
I haven't been able to find any specific numbers anywhere, for example, 250 rotations at 0° and 290 at 80°.
I am aware that there are 210 revolutions missing.
Translated on 16-10-2026, 20:28.
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Ich_Can_nix Profi-Schrauber

Joined: 12/06/2020 Posts: 204 Karma: +250 / -0
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19-02-2024, 12:46 Subject: TDI Starter Motor Speed: PD, SDI |
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Hello, and good day.
According to the manufacturer, a minimum speed of 280 RPM must be achieved.
The document TPI 2013825/5 provides specific suggestions for addressing the issue.
Best regards,
Michael.
Translated on 16-10-2026, 20:29.
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Rüdi Profi-Schrauber

Joined: 03/05/2005 Posts: 1509 Karma: +644 / -0 Location: Nord/Osthessen 2001 Audi A4 Avant Premium Support
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19-02-2024, 17:10 Subject: TDI Starter Motor Speed: PD, SDI |
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Please unplug the G62 and then test it. Sommer: A4 B5 Avant 2,5 TDI Quattro Facelift (AKN silber)
Wartet auf H Kennzeichen: A4 B5 Avant 1.9 TDI Quattro (AFN Schwarz)
Winter: A4 B5 Avant TDI Quattro (AFN rot)
Alltags Spardose: Audi A2 1.4 TDI (AMF Silber)
Translated on 16-10-2026, 20:29.
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3bAFN
Joined: 01/16/2013 Posts: 67 Karma: +33 / -0
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19-02-2024, 22:57 Subject: TDI Starter Motor Speed: PD, SDI |
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Besides a fault in the control unit, the same result is obtained.
My BLS starts injecting fuel at only 189 revolutions per minute.
Translated on 16-10-2026, 20:29.
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dieselschrauber Administrator


Joined: 04/12/2002 Posts: 18118 Karma: +801 / -0 Location: St.Gallen 2018 Volkswagen T6 
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19-02-2024, 23:52 Subject: TDI Starter Motor Speed: PD, SDI |
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Hello,
Does this device have an electric shut-off valve or a pneumatic one? Is the synchronization angle correct?
Best regards, Rainer.
Translated on 16-10-2026, 20:30.
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Rüdi Profi-Schrauber

Joined: 03/05/2005 Posts: 1509 Karma: +644 / -0 Location: Nord/Osthessen 2001 Audi A4 Avant Premium Support
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20-02-2024, 5:22 Subject: TDI Starter Motor Speed: PD, SDI |
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So, not the usual warm-start problem...
What about a proper jump start? Sommer: A4 B5 Avant 2,5 TDI Quattro Facelift (AKN silber)
Wartet auf H Kennzeichen: A4 B5 Avant 1.9 TDI Quattro (AFN Schwarz)
Winter: A4 B5 Avant TDI Quattro (AFN rot)
Alltags Spardose: Audi A2 1.4 TDI (AMF Silber)
Translated on 16-10-2026, 20:30.
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3bAFN
Joined: 01/16/2013 Posts: 67 Karma: +33 / -0
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21-02-2024, 10:47 Subject: TDI Starter Motor Speed: PD, SDI |
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Hello everyone,
The engine has an electric shut-off valve that is also open (the intake manifold has been removed).
Synchronization angle is between 0.0 and +0.5. Timing belt tension is correct.
A new battery and additional external jump-starting both lead to the same result.
Whether I unplug the connector from the G62 or not doesn't change its behavior.
I already suspected the crankshaft position sensor (G28) and replaced it because I've had a similar problem before where it failed without throwing any error codes.
Translated on 16-10-2026, 20:31.
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Herbert Profi-Schrauber

Joined: 06/22/2005 Posts: 4628 Karma: +1344 / -0
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21-02-2024, 12:16 Subject: TDI Starter Motor Speed: PD, SDI |
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Hi,
from the first post:
Quote: | | ...The idle speed with a cold engine is around 210 RPM, and the fuel injection amount is 0.0mg. |
If the injection amount is set to 0 mg, does that mean the starting authorization is missing? Possible causes: Target speed not reached, Hall sensor not providing a signal, speed sensor not providing a signal.
hg
Herbert. Horch A4 8K CJCD
Golf 7 DDYA
(+ Audi 80 Avant B4 1Z 475Tkm - habe ich vom ersten bis zum letzten Tag gerne gefahren)
(+ Passat Variant 32B CY 400Tkm)
Translated on 16-10-2026, 20:32.
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3bAFN
Joined: 01/16/2013 Posts: 67 Karma: +33 / -0
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22-02-2024, 13:42 Subject: TDI Starter Motor Speed: PD, SDI |
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The engine is running again.
The problem was a defect in the engine control unit (ECU) that prevented the piezoelectric (PD) elements from being activated.
I just installed an engine control unit (ECU) without the WFS (presumably a specific feature or system), and the engine started immediately at approximately 180 RPM.
Thank you for your ideas and help.
Translated on 16-10-2026, 20:33.
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Steffen G Profi-Schrauber

Joined: 10/26/2006 Posts: 2554 Karma: +590 / -0 Location: bei Zwickau
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22-02-2024, 19:23 Subject: TDI Starter Motor Speed: PD, SDI |
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Hi!
Thank you for the feedback! Grüße, Steffen!
Golf 4 TDI,
T4 Doka-Pritsche, paar Oldtimer
Translated on 16-10-2026, 20:34.
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