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poppel Blaumann

Joined: 08/09/2005 Posts: 38 Karma: +1 / -2
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19-06-2008, 0:18 Subject: Diesel Pump Not Working: Troubleshooting Guide |
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Hello, I'm having the following problem:
T4 AAB 2.4 Diesel, fuel injection pump failure.
Ordered a used one from a dealer, it arrived today, I installed it, set the start-up time, pre-filled the pump, started it, the motor runs briefly, then stops.
Everything checked: valve timing, fuel injection start, etc. Diesel filter, hoses, nothing.
What's noticeable is that the pump isn't drawing any diesel.
When I loosen the cap nuts on the injectors during startup, only a small amount of diesel comes out. The fuel line from the filter to the pump is empty.
Could it be that the pump is broken, or have I missed something? The pump should definitely be drawing fuel, right?
Poplar is stupid, at least today I'm only selling diesel.
Translated on 18-09-2026, 13:51.
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DieselBär30x Profi-Schrauber


Joined: 01/17/2008 Posts: 3560 Karma: +101 / -0 Location: München & Passau
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20-06-2008, 23:10 Subject: Diesel Pump Not Working? Troubleshooting Guide |
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poppel wrote: | | ...The line from the filter to the pump is empty. ... |
Hello!
What does that mean EXACTLY?!
If it's "filled" with air, it's probably obvious  .
Best regards from Munich! 1. S.verlängerung: Audi A4 Avant quattro, 1,9 TDi MKB: AFN, BJ98, Vollausstattung, +VP1L
2. Moped BMW K1200RS, 130 PS, BJ98, Vollausst.
3. T5 1,9 TDI PD (AXC), BJ04 - nur Ärger!
Translated on 18-09-2026, 13:52.
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poppel Blaumann

Joined: 08/09/2005 Posts: 38 Karma: +1 / -2
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20-06-2008, 23:13 Subject: Pump: Types, Uses & How They Work |
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The pump is naturally filled with diesel.
And the pump is broken.

Translated on 18-09-2026, 13:53.
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teileklaus Schrauber


Joined: 12/30/2006 Posts: 2643 Karma: +12 / -0 Location: Obrigheim 2005 Volkswagen Premium Support
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20-06-2008, 23:50 Subject: Diesel Pump Not Working: Troubleshooting Guide |
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Fill the filter and inlet hose completely. Fill the reservoir with diesel. Hang the fuel lines. Open the nozzle lines. If diesel starts flowing, close one or two lines and continue starting. Gruß, der Teileklaus
Touran 2017 DFG SCR 2,0, 150 PS Schalt
Fiat 500, Einkaufswagen
R1240R BIG Bore Tuningkuh, 142 NM
Translated on 18-09-2026, 13:53.
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Rüdi Profi-Schrauber

Joined: 03/05/2005 Posts: 1509 Karma: +644 / -0 Location: Nord/Osthessen 2001 Audi A4 Avant Premium Support
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21-06-2008, 14:18 Subject: Diesel Pump Not Working: Troubleshooting Guide |
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teileklaus wrote: | | Fill the filter and inlet hose completely. Fill the reservoir with diesel. Hang the diesel tank high. Open the nozzle lines. If diesel starts to flow, tighten one or two lines and continue starting. |
Or something like a small rubber bellows pump, like the ones that were originally installed on PSA engines, could be placed in the return line and operated until all the air is purged from the system.
Best regards, Rüdi. Sommer: A4 B5 Avant 2,5 TDI Quattro Facelift (AKN silber)
Wartet auf H Kennzeichen: A4 B5 Avant 1.9 TDI Quattro (AFN Schwarz)
Winter: A4 B5 Avant TDI Quattro (AFN rot)
Alltags Spardose: Audi A2 1.4 TDI (AMF Silber)
Translated on 18-09-2026, 13:54.
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