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CR Intake Manifold: The Hole Explained

 
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dieselmartin
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Post28-05-2014, 20:43    Subject: CR Intake Manifold: The Hole Explained Quote

Hi.

While I was just examining the intake manifolds and trying to locate a rattling noise on my colleague's CBAB engine, I found this:

(at least) The CBAB has a hole in the intake manifold!

Does anyone know what this is supposed to be used for?

At BLS, there's a specially insulated "caudal tube," and someone designed a hole in it and added a huge arrow!



CBAB_Loch.jpg
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Transparency, Teamwork
... there was another T.

I don't know what the f*ck it was.


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Herbert
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Post29-05-2014, 10:14    Subject: CR Intake Manifold: The Hole Explained Quote

Hi,
Is the hose connected to the air filter housing on the air intake side?
Herbert.
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matthiasTDI96
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Post29-05-2014, 18:30    Subject: CR Intake Manifold: The Hole Explained Quote

The arrow shows the air the way, otherwise it wouldn't know where to go, especially warm air from the engine compartment is not good... icon_biggrin.gif


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dieselmartin
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Post29-05-2014, 22:14    Subject: CR Intake Manifold: The Hole Explained Quote

Herbert wrote:
Hi,
Is the hose connected to the air filter housing on the air intake side?
Herbert


What exactly does "luftseitig" mean?
On both sides of my air filter, there is air icon_smile.gif.

Yes, that's the connection from the air intake manifold to the air filter, so it's still the "dirty" side.

matthiasTDI96 wrote:
The arrow shows the air the way, otherwise it wouldn't know where to go, especially since warm air from the engine compartment is not good... icon_biggrin.gif


That's exactly what I thought when, just a moment before, I had given my colleague my earplug.
"viewtopic.php?p=216717#216717"
showed.

But seriously: What's that hole for?

m;
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... there was another T.

I don't know what the f*ck it was.


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mullemaus
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Post29-05-2014, 22:32    Subject: CR Intake Manifold: The Hole Explained Quote

But seriously: What is that hole for?


Possibly a combination for an overall acoustic behavior.
There are thousands of ways to design things and structures that filter certain frequencies, so I think it's likely that it's not entirely unreasonable.

http://www.wocogroup.com/Akustik.57.0.html


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Herbert
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Post29-05-2014, 22:33    Subject: CR Intake Manifold: The Hole Explained Quote

Hi,
"With 'luftseitig', I meant 'not motor-side'." icon_wink.gif I just couldn't think of a better expression.
It probably has something to do with intake noises, and that's what people are also talking about online.
*** icon_wink.gif The arrow might be used to correctly align the airflow. Otherwise, the air wouldn't know. icon_biggrin.gif ***. Otherwise, one must attribute it to the immeasurable advice of Mr. Volkswagen.
Sure, here's the translation:

"Best regards," or "Sincerely,".
Herbert.
Horch A4 8K CJCD
Golf 7 DDYA
(+ Audi 80 Avant B4 1Z 475Tkm - habe ich vom ersten bis zum letzten Tag gerne gefahren)
(+ Passat Variant 32B CY 400Tkm)


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Steffen G
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Post29-05-2014, 23:22    Subject: CR Intake Manifold: The Hole Explained Quote

Hi!

My first thought when I read that was...
It was also in the direction of sound design.
Grüße, Steffen!

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matthiasTDI96
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Post30-05-2014, 20:56    Subject: CR Intake Manifold: The Hole Explained Quote

Sometimes you just need to close it up and take a ride, paying close attention. But maybe it's just a replacement part, and for certain engine codes, the hole needs to be there, while for others, it doesn't. To help the mechanic know where the hole should be, there's an arrow.


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dieselmartin
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Post30-05-2014, 21:25    Subject: CR Intake Manifold: The Hole Explained Quote

Quote:
for certain ICD codes


According to my information, all CBAB and CBBB are located in the 3C area.

However, other models with these mass-produced engines likely have different pipes because the geometry is different.
I'm going to take a look at the current models in the showroom.

m;
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... there was another T.

I don't know what the f*ck it was.


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dieselmartin
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Post02-06-2014, 17:51    Subject: CR Intake Manifold: The Hole Explained Quote

HM.

Warm air intake is number 8 in here:
http://www.jimellisvwparts.com/images/parts/VW/fullsize/634129600.jpg

But shouldn't it connect directly to the air filter housing?
Because the version for "cold regions" is slightly different.

The lower inlet here is for warm air.
https://system.recopart.se/Bilder/delart/F/564131_1_F.jpg


I will try to cover it up (or have it covered up) icon_smile.gif.

m;
Transparency, Teamwork
... there was another T.

I don't know what the f*ck it was.


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haithamina
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Post02-06-2014, 21:05    Subject: CR Intake Manifold: The Hole Explained Quote

Okay, so...
Okay, so thanks to the exploded diagram and your photos, it's clear now!

The hole serves either a) as a heat shield (since the intake pipe runs so close to the EGR valve, as it appears in your photo...) and/or b) cools the component behind it (the EGR pipe?).

The small amount of air lost in the intake airflow is negligible in a diesel engine because there is always an excess of air, and the air filter housing still receives enough "pressurized air" even with that hole.

Does that make sense?

haithamina
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dieselmartin
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Post02-06-2014, 21:57    Subject: CR Intake Manifold: The Hole Explained Quote

haithamina wrote:
Rust protection.

...

Does that make sense?



Well, the EGR valve is cooled by the coolant (and even controlled by it).
A little bit of flatulence won't change anything about the buildup of intake air.

And the 16V BMR also has a bump for the EGR system... but no arrow-shaped hole!

m;
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... there was another T.

I don't know what the f*ck it was.


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matthiasTDI96
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Post03-06-2014, 5:58    Subject: CR Intake Manifold: The Hole Explained Quote

"Am I missing something? Shouldn't there always be a vacuum, even a minimal one, in that area when the engine is running? How exactly is air escaping from there? It certainly won't create any cooling effect."

Then it's even more likely that it serves as an emergency intake if, for example, a truck's tarp has been sucked in while driving on the highway icon_wink.gif.


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Post03-06-2014, 7:01    Subject: CR Intake Manifold: The Hole Explained Quote

I believe there's a much simpler explanation:

This is the cheapest version of the anti-caulking tube!

Instead of installing an expensive, "padded" pipe, as is the case with EOS in series and with others upon customer request (as I reported icon_smile.gif ), a calculation of resonance is performed here, and a simple hole is installed.

To the best of my knowledge, "kaudern" refers to the backflow of the air column, i.e., against the normal flow direction. This creates noise because the intake manifold in the scavenging system acts like a trumpet.
If the air column is allowed to dissipate, for example, through a hole, it will not produce a trumpet-like sound.

m;
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... there was another T.

I don't know what the f*ck it was.


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Post03-06-2014, 22:00    Subject: CR Intake Manifold: The Hole Explained Quote

CFGB comes from the factory without a hole and is only compatible with arrow-shaped fasteners.
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Post03-06-2014, 23:06    Subject: CR Intake Manifold: The Hole Explained Quote

Should I call a doctor for you?

I'm almost willing to bet that there's a component from one of the group's vehicles stuck in that hole. Besides cost-cutting measures, I can't think of any other reason for it.

The rattling in the engine compartment caused by loose, poorly manufactured plastic parts bothers me personally much more. Or does anyone have an explanation for that...? Is that perhaps considered "sound design" in your opinion? icon_biggrin.gif

You're just overthinking it, sorry. icon_wink.gif
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Translated on 03-10-2026, 21:38.
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