Uneven Performance: Causes and Solutions

Hello everyone, I have an AFN engine in a T3 Doka http://www.feine-busse.de. After the timing belt broke, everything is new now... but it no longer has satisfactory performance:
1. It starts poorly.
2. Exhibits fluctuating performance across the entire RPM range.
3. The ESP was installed and empty for 5 months.
4. No smoking... or at least very little (without EGR).
5. No informative error message in memory.

I suspect the injector driver in the ESP system is responsible for controlling the injection timing, but I'm not sure. I have a log file, but I couldn't properly analyze it, so here it is in its raw form:

I urgently need help!

Saturday, October 13, 2007, 3:30:53 PM
E88 BD0 06, 1.9L R4 EDC, G00SG, 1619.

Group A: ,'001,,,,Group B: ,'002,,,,Group C: ,'004,,
,,RPM,Inj. Quantity,Voltage,Temperature,,RPM,Load,Bin. Bits,Temperature,,RPM,Ign. Timing,Ign. Timing, Duty Cycle.
TIME,,,,,TIME,,,,,TIME,,,,
MARKER, STAMP, /min, mg/R, V, °C, STAMP, /min, %, , °C, STAMP, /min, °BTDC, °BTDC, %
,0.82,861,4.6,1.580,63.0,1.22,861,0.0, 0 1 0,63.0,0.40,861,0.4,0.7,32.7
2.02,861,4.6,1.560,63.0,2.42,861,0.0,0 1 0,63.0,1.62,861,0.4,0.2,35.1
3.22,861,4.6,1.580,63.0,3.62,861,0.0, 0 1 0,63.0,2.82,861,0.4,0.2,33.5
4.42, 861, 4.4, 1.560, 63.0, 4.82, 840, 0.0, 0 1 0, 63.0, 4.02, 861, 0.4, 0.4, 33.1
5.62, 1113, 10.2, 1.760, 63.0, 6.02, 1071, 33.7, 0 0 0, 63.0, 5.22, 1029, 0.2, 0.4, 37.1
6.86, 1197, 17.2, 2.020, 63.0, 7.28, 1680, 48.6, 0 0 0, 63.0, 6.46, 1155, 0.4, 0.2, 34.7
8.10,1680,0.0,0.700,63.0,8.50,1302,37.6,0,0,0,63.0,7.70,2016,0.9,0.0,32.7
9.30,1554,29.0,2.380,63.0,9.70,1848,62.0,0,0,0,63.0,8.90,1386,7.3,5.3,70.1
10.50,2289,27.0,2.440,63.0,10.90,2499,62.0,0,0,0,63.0,10.10,2058,4.4,4.0,43.0
11.72,2982,25.4,2.540,63.0,12.12,2709,0.0, 0 1 0,63.0,11.30,2730,4.6,3.3,55.4
12.92,1953,23.0,2.160,63.0,13.34,2058,63.1, 0 0 0,63.0,12.52,2016,0.7,0.9,23.5
14.14, 2226, 28.2, 2.460, 63.0, 14.54, 2310, 56.5, 0 0 0, 63.0, 13.74, 2142, 5.9, 5.9, 56.2
15.34, 2457, 27.2, 2.540, 63.0, 15.74, 2541, 63.1, 0 0 0, 63.0, 14.94, 2394, 1.8, 1.3, 42.6
16.54,2688,17.8,2.100,63.0,17.00,2709,41.6, 0 0 0,63.0,16.14,2625,3.3,4.0,41.8
17.80,2730,12.6,1.720,63.0,18.20,2730,39.6, 0 0 0,63.0,17.40,2730,0.9,0.4,32.7
19.00,2772,20.6,2.140,63.9,19.40,2814,62.0, 0 0 0,63.9,18.60,2730,1.1,0.4,36.7
20.22, 2961, 25.4, 2.480, 63.9, 20.62, 3045, 61.2, 0, 0, 0, 63.9, 19.82, 2898, 4.0, 4.4, 50.2
21.42,3087,0.0,1.460,63.9,21.82,2373,0.0,0 1 0,63.9,21.02,3108,4.6,5.3,46.6
22.68, 2247, 33.0, 2.700, 63.9, 23.08, 2247, 76.1, 0 0 0, 63.9, 22.28, 2163, 6.6, 5.9, 89.3
23.90, 2352, 33.8, 2.800, 63.9, 24.32, 2415, 76.1, 0 0 0, 64.8, 23.48, 2310, 7.7, 8.1, 55.8
25.14, 2520, 34.2, 2.840, 64.8, 25.54, 2562, 77.3, 0 0 0, 64.8, 24.74, 2457, 8.1, 8.6, 57.8
,26.36,2688,33.8,2.880,64.8,26.76,2730,77.3, 0 0 0,64.8,25.96,2625,8.8,9.5,56.2
27.62, 2856, 38.0, 3.100, 64.8, 28.02, 2919, 90.2, 0, 0, 0, 65.7, 27.22, 2793, 9.9, 10.1, 61.4
28.82,3066,38.6,3.240,65.7,29.22,3129,87.8, 0 0 0,65.7,28.42,2982,10.8,10.8,67.7
'30.04,2835,0.0,0.720,65.7,30.44,2268,42.7, 0 0 0,65.7,29.62,3192,11.7,11.9,66.1'
31.26,2205,34.6,2.820,66.6,31.66,2205,85.1, 0 0 0,66.6,30.86,2184,7.3,5.5,96.4
32.52,2268,38.0,2.900,66.6,32.92,2310,84.7, 0 0 0,66.6,32.06,2247,7.5,8.1,57.4
33.72, 2373, 34.8, 2.900, 67.5, 34.12, 2394, 84.7, 0 0 0, 67.5, 33.32, 2331, 7.7, 7.7, 59.4
34.92,2436,35.6,2.960,67.5,35.32,2478,87.1, 0 0 0,67.5,34.52,2415,7.9,8.6,57.4
36.12,2541,37.6,3.000,67.5,36.52,2583,85.1, 0 0 0,68.4,35.72,2499,8.1,8.4,57.8
37.32, 2646, 37.4, 3.000, 68.4, 37.76, 2667, 84.7, 0, 0, 0, 68.4, 36.92, 2604, 8.8, 8.6, 63.0
38.58, 2730, 41.2, 3.220, 68.4, 38.98, 2772, 100.0, 0, 0, 0, 68.4, 38.16, 2688, 9.5, 9.2, 58.2
39.78, 2835, 39.8, 3.220, 69.3, 40.18, 2856, 100.0, 0 0 0, 69.3, 39.38, 2814, 9.9, 9.7, 60.6
40.98, 2919, 40.8, 3.300, 69.3, 41.38, 2961, 100.0, 0, 0, 0, 69.3, 40.58, 2898, 10.3, 10.6, 63.8
42.18,3003,41.0,3.400,70.2,42.58,3045,100.0, 0 0 0,70.2,41.78,2982,10.8,10.8,63.0
43.42,3024,0.0,0.720,70.2,43.84,2982,0.0,0 1 0,70.2,43.02,3024,0.0,7.3,2.8
44.64,2877,0.0,0.700,70.2,45.04,2814,0.0,0 1 0,71.1,44.24,2940,0.4,0.0,10.8
45.84, 1869, 0.0, 0.700, 71.1, 46.24, 2016, 0.0, 0 1 0, 71.1, 45.44, 2457, 0.9, 0.0, 10.4
47.04,2940,0.0,0.720,71.1,47.44,3339,0.0,0 1 0,71.1,46.64,2541,0.9,0.0,10.0
48.30,3360,0.0,0.720,72.0,48.70,3276,0.0,0 1 0,72.0,47.84,3465,1.5,0.0,13.9
49.52,3087,0.0,0.700,72.0,49.93,3003,0.0,0 1 0,72.0,49.10,3192,0.0,0.0,12.0
50.73, 2835, 0.0, 0.700, 72.0, 51.13, 2751, 0.0, 0 1 0, 72.0, 50.33, 2919, 0.4, 0.0, 10.8
51.93,2562,0.0,0.720,72.0,52.33,2478,0.0,0 1 0,72.0,51.53,2646,0.7,0.0,10.8
,53.19,2310,0.0,0.720,72.0,53.59,2226,0.0, 0 1 0,72.0,52.73,2394,0.9,0.0,9.6
45.39,2079,0.0,0.720,72.0,54.80,2016,0.0,0 1 0,72.0,53.99,2163,0.9,0.0,8.8
,55.61,1911,0.0,0.720,72.0,56.03,1869,0.0, 0 1 0,72.0,55.19,1974,0.9,0.0,8.4
56.86,1827,2.2,1.400,72.9,57.27,1764,0.0, 0 1 0,72.9,56.45,1848,1.3,0.0,9.2
,58.07,882,3.8,1.540,72.9,58.51,924,0.0, 0 1 0,72.9,57.67,1176,0.9,0.0,33.5
,59.31,861,1.6,1.460,72.9,59.71,861,0.0, 0 1 0,72.9,58.91,861,0.4,2.0,26.3
,60.51,861,1.2,1.400,72.9,60.91,861,0.0, 0 1 0,72.9,60.11,861,0.4,0.7,31.5
,61.71,861,1.6,1.420,72.9,62.13,861,0.0, 0 1 0,72.9,61.31,882,0.4,0.4,30.3
,62.95,840,4.0,1.540,72.9,63.35,840,0.0, 0 1 0,72.9,62.53,861,0.4,0.4,30.3
,64.19,861,4.4,1.580,72.9,64.59,861,0.0, 0 1 0,72.9,63.79,840,0.4,0.2,34.3
,65.39,861,4.2,1.620,72.9,65.79,861,0.0, 0 1 0,72.9,64.99,861,0.4,0.2,35.5
,66.59,861,4.2,1.560,72.9,66.99,861,0.0, 0 1 0,72.9,66.19,861,0.4,0.4,34.7
,67.81,861,4.2,1.560,72.9,68.21,861,0.0, 0 1 0,73.8,67.39,861,0.4,0.2,33.5
,69.09,861,4.0,1.540,73.8,69.49,861,0.0, 0 1 0,73.8,68.63,861,0.4,0.4,36.3
,70.29,861,4.4,1.580,73.8,70.69,861,0.0, 0 1 0,73.8,69.89,861,0.4,0.4,33.9
71.49,861,4.4,1.580,73.8,71.89,861,0.0,0,1,0,73.8,71.09,861,0.4,0.4,34.3
,72.69,861,4.2,1.560,73.8,73.09,861,0.0, 0 1 0,73.8,72.29,861,0.4,0.2,35.1
,73.89,861,4.4,1.600,73.8,74.31,861,0.0, 0 1 0,73.8,73.49,861,0.4,0.4,34.7
,75.15,861,4.4,1.580,73.8,75.57,861,0.0, 0 1 0,73.8,74.75,861,0.4,0.4,33.5
,76.37,861,4.4,1.580,73.8,76.77,861,0.0, 0 1 0,73.8,75.97,861,0.4,0.2,34.7
,77.57,861,4.4,1.580,73.8,77.97,861,0.0, 0 1 0,73.8,77.17,861,0.4,0.4,35.5
,78.77,861,4.4,1.580,73.8,79.17,861,0.0, 0 1 0,73.8,78.37,861,0.4,0.7,33.5
,80.01,861,4.6,1.580,73.8,80.41,861,0.0, 0 1 0,73.8,79.57,861,0.4,0.4,33.5
,81.21,861,4.4,1.560,73.8,81.63,861,0.0, 0 1 0,73.8,80.81,861,0.4,0.7,32.7
,82.43,861,4.2,1.580,73.8,82.83,861,0.0, 0 1 0,73.8,82.03,861,0.4,0.4,33.5
,83.63,861,4.4,1.560,73.8,84.03,861,0.0, 0 1 0,73.8,83.23,861,0.4,0.0,36.7
,84.83,861,4.4,1.580,73.8,85.29,861,0.0, 0 1 0,73.8,84.43,861,0.4,0.4,33.9
,86.09,861,4.4,1.580,73.8,86.49,861,0.0, 0 1 0,73.8,85.69,861,0.4,0.2,35.5
,87.31,861,4.2,1.580,73.8,87.71,861,0.0, 0 1 0,73.8,86.89,861,0.4,0.7,34.3
,88.51,861,4.4,1.580,73.8,88.91,861,0.0, 0 1 0,73.8,88.11,861,0.4,0.7,32.7
,89.71,861,4.4,1.560,73.8,90.17,861,0.0, 0 1 0,73.8,89.31,861,0.4,0.2,35.9
,90.97,861,4.4,1.580,73.8,91.37,861,0.0, 0 1 0,73.8,90.57,861,0.4,0.4,35.9
,92.17,861,4.4,1.620,73.8,92.57,861,0.0, 0 1 0,73.8,91.77,861,0.4,0.2,33.1
,93.39,861,4.4,1.600,73.8,93.79,861,0.0, 0 1 0,73.8,92.97,861,0.4,0.4,33.9
,94.61,861,4.2,1.560,73.8,95.01,861,0.0, 0 1 0,73.8,94.21,861,0.4,0.4,33.9
,95.87,861,4.4,1.560,73.8,96.27,861,0.0, 0 1 0,73.8,95.41,861,0.4,0.2,34.3
,97.07,861,4.4,1.580,73.8,97.47,861,0.0, 0 1 0,73.8,96.67,861,0.4,0.7,35.1
,98.27,861,4.4,1.580,73.8,98.67,861,0.0, 0 1 0,73.8,97.87,861,0.4,0.4,33.9
,99.47,861,4.4,1.580,73.8,99.89,861,0.0, 0 1 0,73.8,99.07,861,0.4,0.7,33.1
100.69,861,4.4,1.580,73.8,101.14,861,0.0, 0 1 0,73.8,100.29,861,0.4,0.4,34.3
,101.94,861,4.6,1.600,73.8,102.34,861,0.0, 0 1 0,73.8,101.54,861,0.4,0.4,35.1
,103.15,945,11.6,1.860,73.8,103.55,1113,27.5, 0 0 0,73.8,102.74,861,0.4,0.4,35.1
,104.35,1344,17.4,1.940,73.8,104.75,1533,42.7, 0 0 0,73.8,103.95,1176,0.2,0.0,30.7
105.55, 2016, 0.0, 0.700, 73.8, 105.95, 1428, 19.6, 0, 1, 0, 73.8, 105.15, 1911, 0.4, 2.2, 27.5
106.79,1533,21.0,2.080,73.8,107.19,1701,49.0, 0 0 0,73.8,106.35,1386,0.9,0.4,23.5
108.01,2058,15.6,1.920,73.8,108.41,2184,41.2,0,0,0,73.8,107.61,1911,0.4,0.9,29.9
109.21,2415,11.0,1.700,73.8,109.60,1974,0.0, 0 1 0,73.8,108.80,2310,0.4,1.1,30.7
,110.41,1575,20.4,2.020,73.8,110.81,1659,58.0, 0 0 0,73.8,110.01,1470,1.3,0.4,2.8
,111.60,1869,28.8,2.460,73.8,112.01,1995,67.1, 0 0 0,73.8,111.20,1764,3.5,4.0,45.0
112.87,2289,33.0,2.760,73.8,113.29,2436,75.7, 0 0 0,73.8,112.46,2163,7.3,7.7,59.4
114.10, 2709, 32.6, 2.840, 73.8, 114.50, 2856, 73.7, 0, 0, 0, 73.8, 113.70, 2562, 8.6, 8.8, 57.4
115.30,2205,1.0,0.720,73.8,115.71,2058,55.7, 0 0 0,73.8,114.90,2835,0.2,6.6,2.8
,116.50,2121,25.0,2.340,73.8,116.91,2163,57.3, 0 0 0,73.8,116.10,2100,1.1,1.3,39.0
,117.74,2247,23.2,2.280,74.7,118.14,2268,49.4, 0 0 0,74.7,117.30,2205,1.1,1.1,39.0
,118.99,2331,18.4,2.080,74.7,119.40,2373,51.4, 0 0 0,74.7,118.56,2310,0.0,0.2,33.5
,120.20,2415,22.0,2.300,74.7,120.61,2457,55.3, 0 0 0,74.7,119.80,2394,0.4,0.0,36.7
121.40,2520,23.8,2.340,74.7,121.80,2541,58.4, 0 0 0,74.7,121.00,2478,1.1,0.9,40.2
122.60,2625,23.2,2.360,75.6,123.00,2667,51.8, 0 0 0,75.6,122.20,2604,2.4,2.4,41.8
123.84,2709,19.0,2.100,75.6,124.24,2709,50.2, 0 0 0,75.6,123.44,2688,1.1,1.1,37.5
125.08,2751,20.4,2.200,75.6,125.48,2793,54.5, 0 0 0,75.6,124.66,2730,1.3,1.1,37.9
126.28, 2835, 21.4, 2.220, 75.6, 126.68, 2856, 60.4, 0 0 0, 75.6, 125.88, 2814, 2.0, 2.2, 39.8
127.48, 2961, 41.0, 3.320, 75.6, 127.88, 3045, 100.0, 0, 0, 0, 75.6, 127.08, 2898, 10.3, 12.5, 48.2
128.74,3171,38.6,3.300,76.5,129.14,3213,100.0, 0 0 0,76.5,128.28,3087,11.2,11.4,64.5
129.94,3360,38.2,3.340,76.5,130.34,3423,100.0, 0 0 0,76.5,129.54,3297,12.1,12.5,65.7
,131.18,3528,38.2,3.360,76.5,131.60,3612,100.0, 0 0 0,76.5,130.76,3486,13.0,12.8,65.3
132.40,2982,0.0,0.720,77.4,132.80,2436,59.6, 0 0 0,77.4,132.00,3675,14.1,14.3,69.7
133.60,2478,41.2,3.160,77.4,134.04,2520,100.0, 0 0 0,77.4,133.20,2457,8.1,9.5,59.0
134.84,2562,34.4,2.940,77.4,135.24,2583,100.0, 0 0 0,78.3,134.44,2541,8.4,8.1,62.6
136.04,2625,41.2,3.240,78.3,136.44,2646,100.0, 0 0 0,78.3,135.64,2583,8.8,9.0,58.2
137.24,2688,34.0,2.900,78.3,137.66,2688,100.0, 0 0 0,78.3,136.84,2667,9.2,8.8,58.2
138.46,2751,41.2,3.220,79.2,138.86,2751,100.0, 0 0 0,79.2,138.06,2730,9.5,9.9,60.6
,139.72,2814,34.6,2.960,79.2,140.12,2814,100.0, 0 0 0,79.2,139.32,2793,9.9,9.7,58.6
140.92,2856,41.2,3.300,80.1,141.32,2877,100.0, 0 0 0,80.1,140.52,2835,10.1,10.6,60.2
142.12,2877,12.2,2.240,80.1,142.52,2898,0.0, 0 1 0,80.1,141.72,2898,10.3,10.6,65.3
143.34,2793,0.0,0.700,80.1,143.76,2772,0.0,0 1 0,81.0,142.92,2793,0.4,0.0,10.8
144.56,2772,23.8,2.420,81.0,144.96,2730,100.0, 0 0 0,81.0,144.16,2730,0.4,0.0,11.2
145.76,2751,41.2,3.240,81.0,146.22,2772,100.0, 0 0 0,81.0,145.36,2730,9.7,9.9,57.8
147.02, 2814, 41.2, 3.260, 81.9, 147.42, 2835, 100.0, 0, 0, 0, 81.9, 146.62, 2793, 9.9, 11.0, 62.6
148.22, 2856, 34.2, 2.960, 81.9, 148.62, 2877, 90.6, 0, 0, 0, 81.9, 147.82, 2856, 10.1, 10.1, 64.5
149.44,2919,40.0,3.280,81.9,149.86,2940,100.0, 0 0 0,81.9,149.02,2898,10.3,10.3,60.6
,150.66,2982,39.2,3.320,82.8,151.08,2982,100.0, 0 0 0,82.8,150.26,2961,10.6,10.3,59.4
151.94,3024,37.4,3.180,82.8,152.38,3045,100.0, 0 0 0,82.8,151.50,3003,10.8,11.2,61.0
153.18,3087,37.2,3.220,82.8,153.58,3108,100.0, 0 0 0,83.7,152.78,3066,11.2,11.2,61.0
154.38,3129,38.0,3.300,83.7,154.78,3150,100.0, 0 0 0,83.7,153.98,3129,11.4,11.2,62.2
155.62,3192,37.2,3.240,83.7,156.02,3192,100.0, 0 0 0,83.7,155.22,3171,11.7,11.2,64.1
156.84,3234,36.4,3.200,83.7,157.24,3255,100.0, 0 0 0,84.6,156.42,3213,11.9,12.1,62.6
158.04,3276,37.0,3.240,84.6,158.44,3276,100.0, 0 0 0,84.6,157.64,3255,12.1,12.1,64.5
159.24,3318,36.4,3.260,84.6,159.64,3318,100.0, 0 0 0,84.6,158.84,3297,12.1,12.1,62.6
,160.48,3339,38.0,3.280,84.6,160.88,3339,100.0, 0 0 0,84.6,160.04,3318,12.3,12.1,64.5
161.68,3381,36.2,3.300,84.6,162.08,3381,100.0, 0 0 0,84.6,161.28,3360,12.5,12.8,65.7
162.90,3402,36.8,3.300,84.6,163.30,3402,100.0, 0 0 0,84.6,162.48,3381,12.5,12.1,69.3
164.16,3423,37.0,3.320,84.6,164.56,3444,100.0, 0 0 0,84.6,163.76,3423,12.8,12.8,63.4
165.36,3465,36.8,3.260,84.6,165.76,3465,100.0, 0 0 0,85.5,164.96,3444,13.0,13.4,64.9
166.56,3465,37.4,3.340,85.5,166.96,3486,89.0, 0 0 0,85.5,166.16,3465,13.0,13.0,64.9
,167.76,3402,0.0,1.160,85.5,168.22,3381,0.0, 0 1 0,85.5,167.36,3465,3.7,7.0,2.8
169.02,3297,0.0,0.720,85.5,169.43,3234,0.0,0 1 0,85.5,168.62,3318,1.5,0.0,13.1
170.24,3171,0.0,0.720,85.5,170.69,3129,0.0,0 1 0,85.5,169.83,3213,1.1,0.0,12.4
171.49,3045,0.0,0.720,85.5,171.89,3003,0.0,0 1 0,85.5,171.09,3087,0.4,0.0,11.2
172.69,2940,0.0,0.700,85.5,173.10,2898,0.0,0 1 0,85.5,172.29,2961,0.0,0.0,10.4
173.95,2814,0.0,0.720,84.6,174.36,2793,0.0,0 1 0,84.6,173.55,2856,0.2,0.0,10.8
,175.18,2730,0.0,0.700,84.6,175.59,2688,0.0, 0 1 0,84.6,174.77,2751,0.4,0.0,11.2
176.40,2625,0.0,0.720,84.6,176.83,2604,0.0,0 1 0,84.6,175.99,2667,0.7,0.0,10.8
177.63,2541,0.0,0.700,84.6,178.03,2520,0.0,0 1 0,84.6,177.23,2562,0.9,0.0,10.4
178.83,2520,11.4,1.580,84.6,179.23,2478,58.0, 0 0 0,84.6,178.43,2478,0.9,0.0,10.0
,180.04,2499,29.0,2.640,84.6,180.49,2520,100.0, 0 0 0,84.6,179.63,2478,5.1,4.0,56.6
181.30,2583,41.2,3.240,83.7,181.70,2604,100.0, 0 0 0,83.7,180.90,2562,8.6,9.0,60.2
182.51,2667,33.0,2.840,83.7,182.91,2688,100.0, 0 0 0,83.7,182.11,2646,9.0,9.0,57.0
183.75, 2709, 35.2, 3.060, 83.7, 184.15, 2709, 45.9, 0 0 0, 83.7, 183.31, 2688, 9.5, 9.7, 60.2
184.95,2688,5.2,1.440,83.7,185.35,2688,17.3,0,0,0,83.7,184.55,2709,0.4,1.1,21.9
186.17,2625,0.0,0.700,83.7,186.57,2604,0.0,0 1 0,83.7,185.77,2646,0.7,0.0,10.8
187.39,2541,0.0,0.720,83.7,187.83,2520,0.0,0 1 0,83.7,186.97,2583,0.9,0.0,10.4
188.63,2478,2.8,1.400,83.7,189.03,2478,25.9, 0 0 0,83.7,188.23,2499,0.9,0.0,10.0
189.83,2436,10.8,1.760,83.7,190.23,2436,40.0, 0 0 0,83.7,189.43,2457,0.9,0.7,27.5
191.03,2436,15.8,1.960,83.7,191.43,2415,40.0,0,0,0,83.7,190.63,2436,0.0,0.0,35.1
192.27,2394,8.6,1.560,83.7,192.67,2394,29.0, 0 0 0,83.7,191.87,2415,0.9,0.7,29.1
193.47,2373,8.2,1.540,83.7,193.87,2310,9.4, 0 0 0,83.7,193.07,2373,0.9,0.9,26.7
194.69,2310,0.0,0.720,83.7,195.15,2289,0.0,0 1 0,83.7,194.27,2331,0.9,0.0,10.0
195.95,2226,0.0,0.700,83.7,196.35,2205,0.0,0 1 0,83.7,195.55,2268,0.9,0.0,9.2
197.15,2163,0.0,0.720,83.7,197.55,2142,0.0,0 1 0,83.7,196.75,2184,0.9,0.0,9.2

Hello,

I'm sure no one will want to deal with this mess of numbers.
Please just upload the log file as a file here so that we can better review it and create graphs.

For quick previews, there are now great tools available from RKS .

Best regards, Jochen.

I have the file here http://www.feine-busse.de/LOG-01-001-002-005.CSV.

Thank you in advance!

Hello,

That's not better either.

Please read the instructions, import the data into Excel, and analyze it graphically. It's not a problem. No one here can make sense of this mess of numbers... sorry.

Okay, I quickly looked over the data.

The injection molding machine is working properly according to IMA standards.
What I don't like at all is the amount of fuel being injected. It fluctuates wildly and reinforces your impression of the inconsistent performance.

Could it be that your air mass or the LD (likely referring to a specific data point or parameter) is not appropriate, or that one of them is exhibiting wave-like behavior?
Then you would have an explanation for the fluctuations in your fuel injection amount.
You're going under the smoke barrier.

Please generate a log file with the following identifiers: MWB 003-008-011.

Best regards, Jochen.

Jochen_145 wrote:

Perform a MWB 003-008-011

... but also include partial load fluctuations with less than half throttle: this shows whether the EGR system is working correctly, or if it might cause problems at full throttle due to sticking.

Without partial load passages, the MWB3 is just a useless sample rate limiter; in that case, it's better to use 008-010 or 008-011 .

Well, I had a mechanic who claimed to be an expert look at it. He couldn't find anything during a test drive. Then we talked about fuel pressure and other things, and just to be on the safe side, I replaced the fuel filter, the return valve, and some of the fuel hoses...of course, that didn't solve the problem.
However, I bought a turbocharger from eBay (item number 260144214968), which seemed strange to me, but it was cheap...
He was 9 months old and externally only had a sheared stud... I suspect it might be that one. I will do the measurement run soon. Should I take the measurements while accelerating?
By the way, I disconnected the EGR valve (by blocking the hose).
Can the engine be damaged? I have to transport a bus with it on Tuesday!
I'm also planning to separate the CAT (presumably a catalytic converter) because my vehicle is a truck. Can I expect any issues with that?
I've already tried swapping the LMM (likely referring to a lambda manifold module), but I couldn't detect any difference.

I bought a turbocharger from eBay (listing number 260144214968), which seemed strange to me, but it was cheap...
He was 9 months old and externally only had a torn stud bolt... I suspect it might be that one. I will soon perform the measurement run. Should I take the measurement while accelerating?

Hello,

Yes, please conduct the required measurement run both at full load and at partial load.

Could it be that your air mass or the LD (likely referring to a specific data point or layer) is not appropriate, or that one of them is wavy?
Then you would have an explanation for the fluctuations in your fuel injection amount.
You are jumping under the smoke barrier .

This seems like a perfect fit for a faulty turbocharger. The test drive should provide further insights.
Best regards, Jochen.