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1.9 TDI ATD (Golf 4), 74 kW: Fuel consumption/top speed -> faulty mass airflow sensor

 
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t-dauerbrenner-i



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Post02-02-2008, 21:49    Subject: 1.9 TDI ATD (Golf 4), 74 kW: Fuel consumption/top speed -> faulty mass airflow sensor Quote

Hello,

We have a Golf 4 TDI, manufactured in May 2001, with 120,000 km on the odometer. We are experiencing the following problem: The fuel consumption during normal driving is 6.5 liters per 100 km. When comparing it to a similar Seat TDI (110 hp) under the same driving conditions, the fuel consumption was 5.0 liters per 100 km. In addition, the car consistently remains 4 km/h below the maximum speed of 188 km/h (measured via a GPS device) when driven on a straight road, despite repeated attempts on different days.

The draft seems subjective, but it certainly seems accurate, especially below 3000 RPM.

Here is a graph showing the LMM (lambda-minus-minus) values in third gear as a function of engine speed.
" color="red">Bitte keine Links zu externen Dateihostern! a) nerven die zusätzlich notwendigen Klicks, b) Wartezeit, Werbebanner/Werbepopups und notwendige Registrierungen, c) ist nach einiger Zeit die Datei weg und das Thema für andere Leser nutzlos!

Bitte nutze 'Attachment hinzufügen' bzw. das Upload Forum hier.

/my.php?image=lmmtestfahrtxu7.jpg" target="_blank" class="postlink" rel="nofollow">[img][/img]

Here's another Excel sheet with the exact measurements:


Unfortunately, we lack the experience to draw conclusions, and we would prefer to leave this to the professionals.

Thank you very much.
t-evergreen-ihttp://img156.
" color="red">Bitte keine Links zu externen Dateihostern! a) nerven die zusätzlich notwendigen Klicks, b) Wartezeit, Werbebanner/Werbepopups und notwendige Registrierungen, c) ist nach einiger Zeit die Datei weg und das Thema für andere Leser nutzlos!

Bitte nutze 'Attachment hinzufügen' bzw. das Upload Forum hier.

/img156/8438/lmmtestfahrtxu7.th.jpg{MARKER}{MARKER}http://www.4momo.de/tmp/lmm-testfahrt.xls


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bastion
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Post02-02-2008, 22:54    Subject: 1.9 TDI ATD (Golf 4), 74 kW: Fuel consumption/top speed -> faulty mass airflow sensor Quote

Okay, let's create a proper log. You can't do anything with these values.

If you have a VAG-Com, please perform a log with the following settings: 003-008-011 (see the technical article). Then you can clearly see where the problem lies.
A4 Limu 07/96 AHU@110PS 192tkm 08/05-05/08
A4 Avant 08/01 AWX 05/08-


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t-dauerbrenner-i



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Post02-02-2008, 23:06    Subject: 1.9 TDI ATD (Golf 4), 74 kW: Fuel consumption/top speed -> faulty mass airflow sensor Quote

Hello Bastion,

Contrary to your statement, the "technical article" we read earlier recommends reading measurement blocks 8 and 10 when there is a suspicion of LMM (likely referring to a specific measurement or system).

What is correct now?

Best regards,
t-evergreen-i


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bastion
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Post03-02-2008, 11:36    Subject: 1.9 TDI ATD (Golf 4), 74 kW: Fuel consumption/top speed -> faulty mass airflow sensor Quote

Blocks 3, 8, and 11 are more informative because they provide more insights when it comes to identifying performance issues.

"Question: Did you lose focus because there was a brief dip in the log at the end?"
A4 Limu 07/96 AHU@110PS 192tkm 08/05-05/08
A4 Avant 08/01 AWX 05/08-


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t-dauerbrenner-i



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Post03-02-2008, 14:24    Subject: 1.9 TDI ATD (Golf 4), 74 kW: Fuel consumption/top speed -> faulty mass airflow sensor Quote

bastion wrote:

Question: Did you lose momentum because there was a brief dip in the log at the end?


Okay, you can see from the logged throttle position that a switch was activated here.


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3 Phasen Biber
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Post03-02-2008, 17:02    Subject: 1.9 TDI ATD (Golf 4), 74 kW: Fuel consumption/top speed -> faulty mass airflow sensor Quote

What amount of air does your vehicle intake at full throttle (approximately 4000 RPM)?
ehemals G4 ASZ, jetzt G4 ARL


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ulf
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Post03-02-2008, 19:19    Subject: 1.9 TDI ATD (Golf 4), 74 kW: Fuel consumption/top speed -> faulty mass airflow sensor Quote

bastion wrote:
Blocks 3, 8, and 11 are more useful because you can gain more insights regarding performance issues from them.
And what specific insights does MWB 3 provide in the case of performance issues?
Gruß Ulf
_________

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3 Phasen Biber
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Post03-02-2008, 19:23    Subject: 1.9 TDI ATD (Golf 4), 74 kW: Fuel consumption/top speed -> faulty mass airflow sensor Quote

It's already been clarified, Ulf!

We are waiting for the logs! icon_cool.gif
ehemals G4 ASZ, jetzt G4 ARL


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Post03-02-2008, 20:19    Subject: 1.9 TDI ATD (Golf 4), 74 kW: Fuel consumption/top speed -> faulty mass airflow sensor Quote

I drive the same Golf, but it's a model from 2004 (engine code: ATD / gearbox code: EUH).

To achieve a fuel consumption of 6.5 liters per 100 kilometers, I have to drive at least 160 km/h or faster.
My "normal" consumption at speeds of 90-100 km/h is between 4.5 and 5 liters for a distance of 35 km.

Furthermore, there's a difference depending on whether you're driving a PD-TDI or a VP-TDI. The latter is quite a bit more economical.

I'm also having issues with the top speed: I'm not reaching the 188 km/h stated on the documentation; according to the GPS, the fastest I've been is 180 km/h (but it doesn't really bother me).


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Post03-02-2008, 20:27    Subject: 1.9 TDI ATD (Golf 4), 74 kW: Fuel consumption/top speed -> faulty mass airflow sensor Quote

Code:
Drehzahl / MAF / Air Intake / Throttle
4032   823,2   1927,8   100
What amount of air does your vehicle consume at full throttle (approximately 4000 RPM)?
3 Phasen Biber wrote:


I can provide you with the following measurement block, where the value is 823.2:



I'm planning to conduct a new measurement test sometime in the middle of the week.


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Post03-02-2008, 21:24    Subject: 1.9 TDI ATD (Golf 4), 74 kW: Fuel consumption/top speed -> faulty mass airflow sensor Quote

The air mass should be significantly above 1000 mg/r at ~3000 RPM, which I don't see in your log. icon_wink.gif


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Post03-02-2008, 21:39    Subject: 1.9 TDI ATD (Golf 4), 74 kW: Fuel consumption/top speed -> faulty mass airflow sensor Quote

@ Mullemaus
"With a 74 kW engine? I've never seen that on an AVB before!" Are the differences that significant?
I am unable to translate "haithamina" because it does not appear to be a word or phrase in the German language. It may be a misspelling, a proper noun, or a term from a specialized field. If you can provide more context or clarify the intended meaning, I would be happy to assist you with the translation.
3G5, 110 kW, DFGA, TGV, Variant HL 2018-
ex 3G5, 110 kW, CRLB, QFZ, Variant HL, 2015-2018, 108 Tkm
ex 3BG, 74 kW, DPF, AVB, EEN, Variant HL, 2003-2015, 271 Tkm


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Post03-02-2008, 21:45    Subject: 1.9 TDI ATD (Golf 4), 74 kW: Fuel consumption/top speed -> faulty mass airflow sensor Quote

@ Mullemaus
'With a 74 kW engine? I've never seen that on an AVB before!' Are the differences that significant?
haithamina

You can already notice 300mg/r (as an example) quite clearly icon_wink.gif. VW specifies 850mg/r as the limit, and they replace anything below that icon_wink.gif.


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Post03-02-2008, 21:57    Subject: 1.9 TDI ATD (Golf 4), 74 kW: Fuel consumption/top speed -> faulty mass airflow sensor Quote

@ Mullemaus
Okay, so while I see values above 850 mg/R on my own equipment, even in the summer at 30°C, you wrote that at 3000 RPM, the values are significantly above 1000 mg/R. I have never seen that before.
I am unable to translate "haithamina" because it does not appear to be a word or phrase in the German language. It may be a misspelling, a proper noun, or a term from a specialized field. If you can provide more context or clarify the intended meaning, I would be happy to assist you with the translation.
3G5, 110 kW, DFGA, TGV, Variant HL 2018-
ex 3G5, 110 kW, CRLB, QFZ, Variant HL, 2015-2018, 108 Tkm
ex 3BG, 74 kW, DPF, AVB, EEN, Variant HL, 2003-2015, 271 Tkm


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Post03-02-2008, 22:01    Subject: 1.9 TDI ATD (Golf 4), 74 kW: Fuel consumption/top speed -> faulty mass airflow sensor Quote

What does it look like when you use the SEARCH FUNCTION icon_wink.gif icon_twisted.gif?

http://www.dieselschrauber.de/Solldaten_4_Zylinder_PD.html

ATD/AXR (full load) -> MKB 10.1 = 800-1100mg/H

Okay, what's shown in the log is perfectly fine, as it clearly indicates a value well above 800mg/H.
Gruß Bertil

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haithamina
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Post03-02-2008, 22:13    Subject: 1.9 TDI ATD (Golf 4), 74 kW: Fuel consumption/top speed -> faulty mass airflow sensor Quote

Great, Bertil.

"I know the theoretical values, which correspond to the AVB specifications. However, in reality, I have never seen values exceeding 1000 mg/m³ at around 3000 RPM, even at sub-zero temperatures. That's the issue here!" Can you provide real-world measurement data?
haithamina
P.S. I also think that the LMM mentioned by the original poster here is okay!
3G5, 110 kW, DFGA, TGV, Variant HL 2018-
ex 3G5, 110 kW, CRLB, QFZ, Variant HL, 2015-2018, 108 Tkm
ex 3BG, 74 kW, DPF, AVB, EEN, Variant HL, 2003-2015, 271 Tkm


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