VCDS and OBD diagnostic device in the On-Board Diagnostics Shop
Diesel, Engine Technology and Vehicle Technology. Repair, Maintenance and Diagnostics (OBD).

Cylinder Head Machining for Porsche Diesel Engines

 
New Topic Reply 🔗 🖨 Dieselschrauber - Index » Diesel Engine Technology
Author Message
Overboost
Blaumann
Blaumann


Joined: 06/19/2006
Posts: 67
Karma: +9 / -0   Thank you, like it!
Location: H-Land

Free account, no CAN development support

Post09-05-2008, 14:49    Subject: Cylinder Head Machining for Porsche Diesel Engines Quote

A friend of mine wants to work on my cylinder head next week and modify it a bit. However, I've heard from people in the gasoline turbo community that porting the channels doesn't necessarily have to bring any benefits. How does this apply to a Pumpe-Düse TDI engine? Has anyone had experience with this? I don't want him to start working on it and then find out it was all for nothing.


Translated on 30-07-2026, 2:55.
Back to top Profile PM
teileklaus
Schrauber
Schrauber
Avatar-teileklaus

Joined: 12/30/2006
Posts: 2643
Karma: +12 / -0   Thank you, like it!
Location: Obrigheim
2005 Volkswagen
Premium Support

Post09-05-2008, 19:29    Subject: Cylinder Head Machining for Porsche Diesel Engines Quote

What you want – namely, to get more air into and out of the cylinders faster – can be achieved with less effort through increased boost pressure and a turbocharger.
At most, there might be a slight improvement in the turbocharger's performance and when installing the charger.
Things are different with the suction cups!
Actually, in my opinion, it's a waste of time and effort – for example, when it comes to things like LLK (likely referring to a specific component), air intakes, or exhaust systems; there are usually more worthwhile optimization possibilities.
Gruß, der Teileklaus
Touran 2017 DFG SCR 2,0, 150 PS Schalt
Fiat 500, Einkaufswagen
R1240R BIG Bore Tuningkuh, 142 NM


Translated on 30-07-2026, 2:56.
Back to top Profile PM Email Garage
Overboost
Blaumann
Blaumann


Joined: 06/19/2006
Posts: 67
Karma: +9 / -0   Thank you, like it!
Location: H-Land

Free account, no CAN development support

Post10-05-2008, 9:13    Subject: Cylinder Head Machining for Porsche Diesel Engines Quote

That's the whole point – just a drop in the bucket. To get that extra bit of performance, I don't need to have it modified. The exhaust system is 70mm from the turbo, and the intercooler is already a different one. Also, the piping for the intercooler has been optimized.


Translated on 30-07-2026, 2:57.
Back to top Profile PM
Kolbenring
Blaumann
Blaumann


Joined: 09/09/2006
Posts: 35
Karma: +6 / -1   Thank you, like it!
Location: Limburg

Free account, no CAN development support

Post22-05-2008, 11:03    Subject: Cylinder Head Machining for Porsche Diesel Engines Quote

Personally, I see it the same way as teileklaus. But if you already have the engine, I would eliminate the manufacturing tolerances.
Place the gaskets for the intake manifold, etc., over the openings and adjust accordingly. To be clear, this won't provide a significant performance boost of, say, 10 horsepower; it might add at most 1-2 horsepower, if anything.
So, if you don't happen to have a dynamometer in your garage, you probably won't notice any difference in performance; at most, you might perceive a change in dynamics or fuel consumption. However, the latter is often more subjective and influenced by personal perception.
In high-quality tuners, roughly speaking, not much more is done. Of course, channels are expanded and refined, etc. Ultimately, the transitions (e.g., intake manifold/carburetor) are adjusted. "Tuning" essentially means "adjustment." Adjusting these transitions is more of a fine-tuning process, the final touch.
Best regards,


Translated on 30-07-2026, 2:59.
Back to top Profile PM
Overboost
Blaumann
Blaumann


Joined: 06/19/2006
Posts: 67
Karma: +9 / -0   Thank you, like it!
Location: H-Land

Free account, no CAN development support

Post24-05-2008, 13:09    Subject: Cylinder Head Machining for Porsche Diesel Engines Quote

We're also going to stop making any further modifications; the transitions from the intake manifold and exhaust header have already been optimized.

"And I definitely wouldn't cause any cracks there with just 1 or 2 horsepower."


Translated on 30-07-2026, 3:00.
Back to top Profile PM
New Topic Reply 🔗 🖨 Dieselschrauber - Index » Diesel Engine Technology
Jump to:  
You cannot post new topics in this forum.