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Diesel Pump Not Working: Troubleshooting Guide

 
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poppel
Blaumann
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Post19-06-2008, 0:18    Subject: Diesel Pump Not Working: Troubleshooting Guide Quote

Hello, I'm having the following problem:

T4 AAB 2.4 Diesel, fuel injection pump failure.
Ordered a used one from a dealer, it arrived today, I installed it, set the start-up time, pre-filled the pump, started it, the motor runs briefly, then stops.
Everything checked: valve timing, fuel injection start, etc. Diesel filter, hoses, nothing.
What's noticeable is that the pump isn't drawing any diesel.
When I loosen the cap nuts on the injectors during startup, only a small amount of diesel comes out. The fuel line from the filter to the pump is empty.
Could it be that the pump is broken, or have I missed something? The pump should definitely be drawing fuel, right?

Poplar is stupid, at least today I'm only selling diesel.


Translated on 18-09-2026, 13:51.
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DieselBär30x
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Post20-06-2008, 23:10    Subject: Diesel Pump Not Working? Troubleshooting Guide Quote

poppel wrote:
...The line from the filter to the pump is empty. ...


Hello!

What does that mean EXACTLY?!
If it's "filled" with air, it's probably obvious icon_wink.gif.

Best regards from Munich!
1. S.verlängerung: Audi A4 Avant quattro, 1,9 TDi MKB: AFN, BJ98, Vollausstattung, +VP1L
2. Moped BMW K1200RS, 130 PS, BJ98, Vollausst.
3. T5 1,9 TDI PD (AXC), BJ04 - nur Ärger!


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poppel
Blaumann
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Post20-06-2008, 23:13    Subject: Pump: Types, Uses & How They Work Quote

The pump is naturally filled with diesel.
And the pump is broken.
icon_cry.gif


Translated on 18-09-2026, 13:53.
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teileklaus
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2005 Volkswagen
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Post20-06-2008, 23:50    Subject: Diesel Pump Not Working: Troubleshooting Guide Quote

Fill the filter and inlet hose completely. Fill the reservoir with diesel. Hang the fuel lines. Open the nozzle lines. If diesel starts flowing, close one or two lines and continue starting.
Gruß, der Teileklaus
Touran 2017 DFG SCR 2,0, 150 PS Schalt
Fiat 500, Einkaufswagen
R1240R BIG Bore Tuningkuh, 142 NM


Translated on 18-09-2026, 13:53.
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Rüdi
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2001 Audi A4 Avant
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Post21-06-2008, 14:18    Subject: Diesel Pump Not Working: Troubleshooting Guide Quote

teileklaus wrote:
Fill the filter and inlet hose completely. Fill the reservoir with diesel. Hang the diesel tank high. Open the nozzle lines. If diesel starts to flow, tighten one or two lines and continue starting.


Or something like a small rubber bellows pump, like the ones that were originally installed on PSA engines, could be placed in the return line and operated until all the air is purged from the system.

Best regards, Rüdi.
Sommer: A4 B5 Avant 2,5 TDI Quattro Facelift (AKN silber)

Wartet auf H Kennzeichen: A4 B5 Avant 1.9 TDI Quattro (AFN Schwarz)

Winter: A4 B5 Avant TDI Quattro (AFN rot)

Alltags Spardose: Audi A2 1.4 TDI (AMF Silber)


Translated on 18-09-2026, 13:54.
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