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Held467 Blaumann

Joined: 09/20/2006 Posts: 479 Karma: +5 / -0
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02-05-2011, 22:47 Subject: No Boost? V6 Naildown Fixed Above 2200 RPM |
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Hi.
I'm having a problem with a 2.5 V6 TDI engine, model BAU, with 281,000 km on the clock.
The engine is not building any boost pressure, or a minimal amount, up to a maximum of 0.1 bar.
The air mass flow rate is 400 mg/H at idle, and approximately 430-450 mg/H at full throttle.
In addition, the fuel injection timing shifts from 6° BTDC (Before Top Dead Center) to 2° ATDC (After Top Dead Center) at approximately 2200 RPM.
What was done?
Intake side is clear. Exhaust side is also clear.
The VTG pole moves back and forth during the load test without any noticeable jerking.
"Spritzbeginn" also translates to "start of injection molding" or "injection molding start". So, a possible translation is:
"The start of injection molding is also suitable."
Or, more simply:
"Injection molding start is a good fit."
Or, depending on the context:
"The injection molding start time is appropriate."
I haven't checked the AGR yet.
I was already thinking that the VTG (variable geometry turbine) might be defective in the turbocharger.
I'm a bit lost right now and need your help.
Best regards,
Dirk
Translated on 03-10-2026, 22:17.
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dieselschrauber Administrator


Joined: 04/12/2002 Posts: 18113 Karma: +800 / -0 Location: St.Gallen 2018 Volkswagen T6 
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03-05-2011, 9:18 Subject: No Boost? V6 Naildown Fixed Above 2200 RPM |
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Hello,
Quote: | | The VTG pole moves back and forth during the load test, even without any jerking | .
gestet mit der VCDS Stellglieddiagnose? Or with a syringe?
Regarding the sudden, erratic start-up: Is there a similar issue with the BAU engine, possibly due to software errors?
/viewtopic.php?t=25067&start=24
Best regards, Rainer.
Translated on 03-10-2026, 22:19.
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Held467 Blaumann

Joined: 09/20/2006 Posts: 479 Karma: +5 / -0
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03-05-2011, 19:56 Subject: No Boost? V6 Naildown Fixed Above 2200 RPM |
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Hi.
Performed using VCDS actuator diagnosis.
I need to observe the start of the spraying process again.
Best regards,
Dirk
Translated on 03-10-2026, 22:20.
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DB14 Guest
Free account, no CAN development support
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07-05-2011, 20:07 Subject: No Boost? V6 Naildown Fixed Above 2200 RPM |
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Is it knocking? Does the engine also smoke? When did the problem occur? And not randomly after a certain period of full load?
Translated on 03-10-2026, 22:20.
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dieselschrauber Administrator


Joined: 04/12/2002 Posts: 18113 Karma: +800 / -0 Location: St.Gallen 2018 Volkswagen T6 
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07-05-2011, 20:29 Subject: No Boost? V6 Naildown Fixed Above 2200 RPM |
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Try disconnecting the intake hose from the turbocharger and check if the turbine shaft is intact and can rotate freely.
Best regards, Rainer.
Translated on 03-10-2026, 22:20.
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Held467 Blaumann

Joined: 09/20/2006 Posts: 479 Karma: +5 / -0
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08-05-2011, 20:03 Subject: No Boost? V6 Naildown Fixed Above 2200 RPM |
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Hi.
Problem solved.
I've taken a good look at everything again.
I tested the loading mechanism again, and this time the rod doesn't move. I don't understand why it might have moved last time, but sometimes things just happen that way when you're in a hurry.
Then check if the vacuum reaches the turbocharger, and of course, there's nothing there. There's nothing at the control valve either, nowhere except directly at the connection to the pressure control valve.
After some investigation, it was found that the boost pressure control valve always had a connection between the vacuum side and the atmosphere, which explained why the air mass was high at idle.
Best regards,
Dirk
Translated on 03-10-2026, 22:21.
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