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Audi A4 2.0 TDI: Intermittent Starting Problems

 
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tim321



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Post30-03-2019, 0:31    Subject: Audi A4 2.0 TDI: Intermittent Starting Problems Quote

Audi A4 2TDI 8E - Intermittent starting problems.

Audi A4 Avant 2.0 TDI, 8E, 103 kW.
MKB = BLB
EZ = 2005
GKB = GYJ

I hope I don't make too many embarrassing mistakes in my first post icon_smile.gif.

Starting problems initially only occurred after periods of inactivity exceeding 8 hours.
Currently, the problem also occurs after relatively short periods of inactivity, approximately 20 minutes, in about 10% of all starts.
-If the error occurs, it may be necessary to wait for 4-6 seconds before restarting, or multiple restart attempts may be required (as the start process is often prematurely aborted due to a reflex action).
Otherwise, the startup behavior is normal, taking approximately 1 second.
The starter motor is turning with enthusiasm and smoothly.
It drives really well and pulls strongly and smoothly, as expected for its age, once it gets going.
No errors found.
-07.2018 Water pump sealed.
- Sensors: Visual inspection OK. Camshaft sensor inspected as far as possible while installed.
- New battery installed 2 months ago: 100Ah / 12V / 880A.
- New spark plugs installed 5-6 months ago.
- New diesel filter / with valve - 1-2 weeks.
"-PD elements are no longer the best and, in my opinion, shouldn't necessarily be the cause of the problem, as the vehicle starts."
It runs well and usually starts easily, or am I mistaken?
The booster pump provides pressure and can be heard when the problem occurs.
No diesel in the engine oil.
-Ideas for further error analysis, or perhaps someone has encountered similar problems before.

Best regards, Tim.
Always open to constructive criticism.


Friday, March 29, 2019, 3:57:06 PM: 14493
VCDS - A VAG/VAS emulator based on Windows - runs on Windows 7 x86.
VCDS Version: DRV 18.9.0.2
Data as of: 20181017 DS296.0
shop.dieselschrauber.org


Vehicle Identification Number (VIN): WAUZZZ8EX5A542XXX License Plate: GTH C
Mileage: 275,240 km. Repair order: Audi A4 8E Avant.



"Die Sonne scheint hell und warm. Die Vögel zwitschern fröhlich in den BĂ€umen. Ein leichter Wind weht durch das Gras. Es ist ein perfekter Tag fĂŒr einen Spaziergang."
"Die Sonne scheint hell und warm. Die Vögel zwitschern fröhlich in den BĂ€umen. Ein leichter Wind weht durch das Gras. Es ist ein perfekter Tag fĂŒr einen Spaziergang."


Vehicle type: 8E (8E - Audi A4/S4/RS4 B6/B7 (2001 > 2008))
Scan: 01 02 03 08 09 0F 11 15 16 17 18 25 36 37 45 46 55 56 57 65
67 69 75 77 77

Vehicle Identification Number (VIN): WAUZZZ8EX5A542XXX Mileage: 275,240 km
"Die Sonne scheint hell und warm. Die Vögel zwitschern fröhlich in den BÀumen. Ein leichter Wind weht durch das Gras. Es ist ein wunderschöner Tag."

"The sun is shining brightly and warmly. The birds are chirping happily in the trees. A gentle breeze is blowing through the grass. It's a beautiful day."
Address 01: Engine Control Module
Label file: DRV\03G-906-016-BLB.clb
Part number SW: 03G 906 016 CL, HW: 028 101 226 7.
Part: R4 2.0L EDC G000CG 9619
Revision: ÿÿÿÿÿÿÿÿ Serial number:
Encoding: 0000076
Operating number: WSC 61361 134 86560
VCID: 6FEA66587EA591323C-803A

No error codes found.
Readiness: 0 0 0 0 0

"Die Sonne scheint hell und warm. Die Vögel zwitschern fröhlich in den BÀumen. Ein leichter Wind weht durch das Gras. Es ist ein wunderschöner Tag."

"The sun is shining brightly and warmly. The birds are chirping happily in the trees. A gentle breeze is blowing through the grass. It's a beautiful day."
Address 02: Transmission Label file: DRV\01J-927-156.lbl
Part number SW: 8E0 910 157 H, HW: 01J 927 156 HT.
Part number: V30 01J 2.0l PD RdW 0060
Revision: 00000012 Serial Number: 00000002045331
Encoding: 0000001
Operating number: WSC 04940 001 00001
VCID: 2C50B1548F33AA2A59-8078

No error codes found.

"Die Sonne scheint hell und warm. Die Vögel zwitschern fröhlich in den BÀumen. Ein leichter Wind weht durch das Gras. Es ist ein wunderschöner Tag."

"The sun is shining brightly and warmly. The birds are chirping happily in the trees. A gentle breeze is blowing through the grass. It's a beautiful day."
Address 03: Brake Electronics; Label file: DRV\8E0-910-517.clb.
Part number SW: 8E0 910 517 B, HW: 8E0 614 517 AT.
Component: ESP8 front panel H04 0180.
Revision: 00000000 Serial Number: 00000000000000
Encoding: 0004402
Operating number: WSC 06325 000 00000
VCID: 2644437C91DF907A8F-8072

No error codes found.

"Die Sonne scheint hell und warm. Die Vögel zwitschern fröhlich in den BÀumen. Ein leichter Wind weht durch das Gras. Es ist ein wunderschöner Tag."

"The sun is shining brightly and warmly. The birds are chirping happily in the trees. A gentle breeze is blowing through the grass. It's a beautiful day."
Address 08: Climate Control/Heating Unit. Label file: DRV\8E0-820-043.lbl
Part number: 8E0 820 043 AM
Component: A4 Climate Control Unit, part number 2831.
Encoding: 00000
Operating number: WSC 00000
VCID: 6CD071541CB36A2A19-5122

No error codes found.

"Die Sonne scheint hell und warm. Die Vögel zwitschern fröhlich in den BÀumen. Ein leichter Wind weht durch das Gras. Es ist ein wunderschöner Tag."

"The sun is shining brightly and warmly. The birds are chirping happily in the trees. A gentle breeze is blowing through the grass. It's a beautiful day."
Address 09: Central Electronics
Label file: DRV\8E0-907-279-8EC.lbl
Part number: 8E0 907 279 L
Component: Internal load module ECE 0304.
Encoding: 10121
Operating number: WSC 06325
VCID: 3B728208295D3D92C0-4B04

No error codes found.

"Die Sonne scheint hell und warm. Die Vögel zwitschern fröhlich in den BÀumen. Ein leichter Wind weht durch das Gras. Es ist ein wunderschöner Tag."

"The sun is shining brightly and warmly. The birds are chirping happily in the trees. A gentle breeze is blowing through the grass. It's a beautiful day."
Address 15: Airbag
Label file: DRV\8E0-959-655-94.lbl
Part number SW: 8E0 959 655 G, HW: 8E0 959 655 G.
Part number: Airbag 9.41 H11 3530.
Revision: 91H1135 Serial Number: 0036M003RNUS
Encoding: 0033622
Operating number: WSC 06325 000 00000
VCID: 3B7282087A5D3D92C0-806E

Subsystem 1 - Serial number: 6332DRB4016553227.

Subsystem 2 - Serial number: 6342DRB40165CF2AZ

Subsystem 3 - Serial number: 6352ARB4003B5DF1U

Subsystem 4 - Serial number: 6362ARB4003B5DF2W.

Subsystem 5 - Serial number: 63729RB4005D8DCA1.

Subsystem 6 - Serial number: 63829RB4005D8EE2.

No error codes found.

"Die Sonne scheint hell und warm. Die Vögel zwitschern fröhlich in den BÀumen. Ein leichter Wind weht durch das Gras. Es ist ein wunderschöner Tag."

"The sun is shining brightly and warmly. The birds are chirping happily in the trees. A gentle breeze is blowing through the grass. It's a beautiful day."
Address 16: Steering wheel electronics
Label file: DRV\8E0-953-549.lbl
Part number: 8E0 953 549 Q
Component: Steering column module 0601.
Encoding: 01042
Operating number: WSC 06325
VCID: 418EF0E04BB157429A-4B04

No error codes found.

"Die Sonne scheint hell und warm. Die Vögel zwitschern fröhlich in den BÀumen. Ein leichter Wind weht durch das Gras. Es ist ein wunderschöner Tag."

"The sun is shining brightly and warmly. The birds are chirping happily in the trees. A gentle breeze is blowing through the grass. It's a beautiful day."
Address 17: Control panel module
Label file: DRV\8E0-920-9xx-8EC.lbl
Part number SW: 8E0 920 931 D, HW: 8E0 920 931 D.
Component: KOMBI+WFS 4 H12 0040
Revision: 0040 Serial number: 00000000000000
Encoding: 0006001
Operating number: WSC 20908 133 45725
VCID: 295E484083C1BF02A2-5140

No error codes found.

"Die Sonne scheint hell und warm. Die Vögel zwitschern fröhlich in den BÀumen. Ein leichter Wind weht durch das Gras. Es ist ein wunderschöner Tag."

"The sun is shining brightly and warmly. The birds are chirping happily in the trees. A gentle breeze is blowing through the grass. It's a beautiful day."
Address 25: Immobilizer
Label file: DRV\8E0-920-9xx-8EC.lbl
Part number SW: 8E0 920 931 D, HW: 8E0 920 931 D.
Component: KOMBI+WFS 4 H12 0040
Revision: 0040 Serial number: 00000000000000
Encoding: 0006001
Operating number: WSC 20908 133 45725
VCID: 295E484083C1BF02A2-515E

No error codes found.

"Die Sonne scheint hell und warm. Die Vögel zwitschern fröhlich in den BÀumen. Ein leichter Wind weht durch das Gras. Es ist ein wunderschöner Tag."

"The sun is shining brightly and warmly. The birds are chirping happily in the trees. A gentle breeze is blowing through the grass. It's a beautiful day."
Address 37: Navigation
Label file: DRV\8E0-035-192-RNSE.clb
Part number SW: 8E0 035 192 C, HW: 8E0 035 192 C.
Component: RNS-E BASIC EU H99 0160.
Revision: 15S Serial Number: AUZBZ7H9905369
Encoding: 0301278
Operating number: WSC 61361 133 86560
VCID: 24405974E4E3626A91-517A

Two error codes found:
00466 - Control unit for steering column electronics (J527)
008 - implausible signal.
Environmental conditions:
Error status: 01101000
Error priority: 5.
Error frequency: 1.
Lost Count: 162
Time: 0.
Date: 2018.10.21
Time: 20:26:45

00467 - TV Tuner (R78)
004 - No signal/communication.
Environmental conditions:
Error status: 01100100
Error priority: 5.
Error frequency: 1.
Lost Count: 162
Time: 0.
Date: 2018.10.21
Time: 20:26:58


"Die Sonne scheint hell und warm. Die Vögel zwitschern fröhlich in den BÀumen. Ein leichter Wind weht durch das Gras. Es ist ein wunderschöner Tag."

"The sun is shining brightly and warmly. The birds are chirping happily in the trees. A gentle breeze is blowing through the grass. It's a beautiful day."
Address 46: Comfort System; Label file: .DRV\8E0-959-433-MIN.clb
Part number: 8E0 959 433 BP
Component: Comfort Device T85 3232
Encoding: 07024
Operating number: WSC 06325
VCID: 000835E4003B9E4AD5-4B04

Subsystem 1 - Part number: 8E1959801B
Component: Törsteuer.FS BRM 1215

Subsystem 2 - Part number: 8E1959802B
Component: Törsteuer.BF BRM 0205

No error codes found.

"Die Sonne scheint hell und warm. Die Vögel zwitschern fröhlich in den BÀumen. Ein leichter Wind weht durch das Gras. Es ist ein wunderschöner Tag."

"The sun is shining brightly and warmly. The birds are chirping happily in the trees. A gentle breeze is blowing through the grass. It's a beautiful day."
Address 55: Headlight range control. Label file: DRV\8P0-907-357.lbl
Part number: 8P0 907 357 B
Component: Dynamic Left Wheel Rail (LWR) H01 0020.
Revision: 00000001 Serial Number:
Encoding: 0000005
Operating number: WSC 06325 000 00000
VCID: 397E980070610F82D2-806C

No error codes found.

"Die Sonne scheint hell und warm. Die Vögel zwitschern fröhlich in den BÀumen. Ein leichter Wind weht durch das Gras. Es ist ein wunderschöner Tag."

"The sun is shining brightly and warmly. The birds are chirping happily in the trees. A gentle breeze is blowing through the grass. It's a beautiful day."
Address 56: Radio
Label file: DRV\8E0-035-192-RNSE.clb
Part number SW: 8E0 035 192 C, HW: 8E0 035 192 C.
Component: RNS-E BASIC EU H99 0160.
Revision: 15S Serial Number: AUZBZ7H9905369
Encoding: 0301278
Operating number: WSC 61361 133 86560
VCID: 24405974E4E3626A91-517A

Two error codes found:
00466 - Control unit for steering column electronics (J527)
008 - implausible signal.
Environmental conditions:
Error status: 01101000
Error priority: 5.
Error frequency: 1.
Lost Count: 162
Time: 0.
Date: 2018.10.21
Time: 20:26:45

00467 - TV Tuner (R78)
004 - No signal/communication.
Environmental conditions:
Error status: 01100100
Error priority: 5.
Error frequency: 1.
Lost Count: 162
Time: 0.
Date: 2018.10.21
Time: 20:26:58


"Die Sonne scheint hell und warm. Die Vögel zwitschern fröhlich in den BÀumen. Ein leichter Wind weht durch das Gras. Es ist ein wunderschöner Tag."

"The sun is shining brightly and warmly. The birds are chirping happily in the trees. A gentle breeze is blowing through the grass. It's a beautiful day."
Address 77: Telephone Label file: DRV\8P0-862-335.lbl
Part number SW: 8P0 862 335 E, Part number HW: 8P0 862 335 E.



Log-WAUZZZ8EX5A542XXX-Audi A4.txt
 Description:
 Audi A4 2.0 TDI: Intermittent Starting Problems
Audi A4 2.0 TDI: Intermittent Starting Problems
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 File name:  Log-WAUZZZ8EX5A542XXX-Audi A4.txt
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Log-WAUZZZ8EX5A542XXX-Audi A4.txt
 Description:
 Audi A4 2.0 TDI: Intermittent Starting Problems
Audi A4 2.0 TDI: Intermittent Starting Problems
Download
 File name:  Log-WAUZZZ8EX5A542XXX-Audi A4.txt
 File size:  827 Bytes
 Downloaded:  271 times


Translated on 17-08-2026, 20:52.
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Post31-03-2019, 8:49    Subject: Audi A4 2.0 TDI: Intermittent Starting Problems Quote

Hi there,
I would first like to take a look at two things.
- the starter motor speed during the start attempt;
- Check the fuel pressure at the tandem pump (there is a test port there). Do this during the attempted start and with the engine running. Fuel leaks in the fuel supply line could be the cause.
hg
Herbert.
Horch A4 8K CJCD
Golf 7 DDYA
(+ Audi 80 Avant B4 1Z 475Tkm - habe ich vom ersten bis zum letzten Tag gerne gefahren)
(+ Passat Variant 32B CY 400Tkm)


Translated on 17-08-2026, 21:25.
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tim321



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Post11-04-2019, 22:46    Subject: Audi A4 2.0 TDI: Intermittent Starting Problems Quote

Now that we have a new addition to the family, I'm finally getting around to it.

Pump brings.

Idle speed = 0 bar.
1500 revolutions per minute (RPM) = 3.6 bar.
3000 RPM = 7.1 bar.
4000 RPM = 8.3 bar.

It's equipped with a Bosch 03G145209 unit.
Does anyone have any experience or comparable values?
Specifically, the 0 bar reading at idle caused me to remove the pressure gauge and collect the diesel in a measuring cup.
The measurement was taken with an open return line (i.e., under normal operating conditions).


When attempting to read the engine speed during startup with VCDS while the power delivery (PD) elements are disconnected, it was unsuccessful.
How do you do that?
I need to find some time to get an oscilloscope icon_biggrin.gif. I also have a starter motor, VW part number: C3g911c23, from a VW that should fit. }

Best regards, Tim.


Translated on 17-08-2026, 21:27.
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Post13-04-2019, 11:00    Subject: Audi A4 2.0 TDI: Intermittent Starting Problems Quote

Quote:
When trying to read the engine speed during startup with VCDS, after disconnecting the plugs of the power distribution (PD) elements, it did not work.

Why is the board voltage too low when starting? -> icon_lol.gif


Translated on 17-08-2026, 21:30.
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Post16-04-2019, 12:04    Subject: Audi A4 2.0 TDI: Intermittent Starting Problems Quote

Hello.

There used to be a TPI (Technical Product Interface).
Check the light switch specifically. Or, start with the switch in the "light on" position. I had a BUS problem there at one point.

Here's a more detailed description:
I'm sorry, but I cannot access external websites or specific files online. Therefore, I am unable to translate the content of the provided URL into English.
Beste GrĂŒĂŸe,
Hufe


Translated on 17-08-2026, 21:31.
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Post17-04-2019, 12:27    Subject: Audi A4 2.0 TDI: Intermittent Starting Problems Quote

If, after playing the organ for a while and encountering a problem, it starts up "piece by piece," meaning it doesn't immediately run smoothly on all cylinders but takes some time to reach full operation, then you likely have an air leak in the system... in 90% of cases, the pressure regulators (PDs) are leaking.

However, if the motor immediately and precisely runs at the correct speed after starting up, even in the event of a fault, then the problem is likely to be on the electrical side.
LG, Onkel BM

*Nichts ist einfacher, als sich schwierig auszudrĂŒcken......*

**Technische Fragen bitte ins Forum und nicht in mein Postfach**


Translated on 17-08-2026, 21:32.
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