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Passat TDI Intake Manifold: ATJ 115 PS

 
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WarLord
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Post04-07-2004, 18:47    Subject: Passat TDI Intake Manifold: ATJ 115 PS Quote

... to disassemble?

'Can anyone help me? I want to remove the intake manifold so I can clean it. However, I saw yesterday that the bypass valve is integrated with the EGR valve, and it's difficult to reach all the screws. Does anyone perhaps have a manual from a workshop or something similar?'

Best regards, WarLord.


Translated on 16-10-2026, 22:38.
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Julian
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Post04-07-2004, 18:51    Subject: Passat TDI Intake Manifold: ATJ 115 PS Quote

Hm....

- Unscrew the AGR pipe from the turbocharger to the AGR valve (at the AGR valve) (2 Allen screws).

- 'Release' the control valve and shut-off valve from the vacuum hoses.
- Remove the AGR valve by unscrewing it from the intake manifold (using 3 Allen screws).
- Remove the intake manifold.

Relatively easy... icon_smile.gif


Translated on 16-10-2026, 22:39.
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WarLord
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Post04-07-2004, 22:15    Subject: Passat TDI Intake Manifold: ATJ 115 PS Quote

Hey, thanks. Are there any seals in there that I could damage by doing that?

Best regards, WarLord.


Translated on 16-10-2026, 22:40.
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