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Thomas Profi-Schrauber

Joined: 04/17/2002 Posts: 329 Karma: +2 / -0 Location: Darmstadt
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20-05-2004, 11:44 Subject: Connecting rod of a ship's diesel engine |
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Hello,
At the university in Karlsruhe, there is a cut-away diesel engine piston with a connecting rod from a ship diesel engine. This thing is two stories high. I noticed that the connecting rod is made in two pieces. It has a joint in the middle that is guided by a rail. What is the purpose of this joint? Wouldn't it be possible to save a lot of material, costs, and space by eliminating the joint?
Greetings.
Thomas. -----------------------------------------------------
Golf 3 TDI AFN Bj. 1997 -verkauft
Audi S2 ADU Bj. 1993
Polo 86c 2F 1W Bj. 1994 - verkauft
Audi A3 TDI ASZ Bj. 2001
Translated on 03-07-2026, 15:19.
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dieselschrauber Administrator


Joined: 04/12/2002 Posts: 18017 Karma: +787 / -0 Location: St.Gallen 2018 Volkswagen T6 
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20-05-2004, 12:01 Subject: Connecting rod of a ship's diesel engine |
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*Assumption:* To ensure that only axial forces act on the piston (to prevent wear)?*Assumption out*
Translated on 03-07-2026, 15:19.
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Manuel Thomas Guest
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20-05-2004, 14:20 Subject: Connecting rod of a ship's diesel engine |
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Due to the large stroke, the 'straight' connecting rod would collide with the cylinder walls!
The joint prevents that from happening!
Regards,
Manuel.
Translated on 03-07-2026, 15:19.
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donalexo Profi-Schrauber

Joined: 01/09/2003 Posts: 695 Karma: +0 / -0 Location: Würzburg
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20-05-2004, 15:59 Subject: Connecting rod of a ship's diesel engine |
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Hello Thomas!
I suspect it's what's called a "cross-head" engine.
In this design, the upper part of the piston rod is guided by a linear bearing to ensure that all lateral forces are kept away from the piston. Furthermore, these machines are typically designed for extremely long operating cycles, which supports Manuel Thomas' theory about a collision with the cylinder liner.
These engines achieve very high service lives and efficiencies.
Regards,
Alex. AUDI A3 1.9 TDI, EZ 12/96, ursprüglich MKB AGR, umgebaut zum AHF mit GT1749V-Lader, verkauft mit 250tkm
Golf 4 1.9 TDI, EZ 1/98, MKB ALH, jetzt auch mit GT1749V-Lader, verkauft mit 300tkm
Touran 1.9 TDI, EZ 09/2004
Audi A4 Avant 2.0 TDI, EZ 03/2010
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Gremlin Guest
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20-05-2004, 22:16 Subject: Connecting rod of a ship's diesel engine |
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The main reason for using a crosshead design is to avoid the side forces that would otherwise act on the piston.
This already leads to uneven wear on the cylinder bores in truck engines. In ship diesel engines, the forces would be so great that they would cause damage within a very short time.
The cross-head design is the only way to keep all lateral forces away from the piston.
However, this design is only suitable for low speeds.
CU Gremlin.
Translated on 03-07-2026, 15:19.
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