VCDS and OBD diagnostic device in the On-Board Diagnostics Shop
Diesel, Engine Technology and Vehicle Technology. Repair, Maintenance and Diagnostics (OBD).

T4 Engine Knock: Possible Bearing Damage?

 
New Topic Reply 🔗 ⭐ 🖨 Dieselschrauber - Index » Diesel Engine Technology
Author Message
Dieselmike
Guest




 


Free account, no CAN development support

Post28-11-2006, 10:11    Subject: T4 Engine Knock: Possible Bearing Damage? Quote

Hello.
I just had a T4, model year 2003, with a 102 hp TDI engine, taken to the workshop. The engine makes a knocking noise, similar to a bearing failure, which increases with increasing torque, but almost disappears at high RPM (4000). I completely disassembled the engine and couldn't find anything. The connecting rod bearings and injectors have been replaced. I drove the car up to the rev limiter and didn't notice any changes afterwards.
Does anyone have any other ideas? What about the sound of something burning?


Translated on 14-10-2026, 1:23.
Back to top
syncro peter
Guest




 


Free account, no CAN development support

Post28-11-2006, 15:47    Subject: T4 Engine Knock: Possible Bearing Damage? Quote

mileage?

engine code ACV or AXL or...?

Have you taken a look at your dual-mass flywheel?

Is the timing belt tensioner checked? Is it replaced?

Are the drive shafts being checked?


Translated on 14-10-2026, 1:24.
Back to top
Dieselmike
Guest




 


Free account, no CAN development support

Post28-11-2006, 16:36    Subject: T4 Engine Knock: Possible Bearing Damage? Quote

The driveshaft is ruled out because the knocking sound is present even when the vehicle is stationary.
MKB: AXL
ZMS is new. The tensioner is new.


Translated on 14-10-2026, 1:25.
Back to top
BM
Profi-Schrauber
Profi-Schrauber
Avatar-BM

Joined: 12/07/2005
Posts: 1857
Karma: +8 / -0   Thank you, like it!
Location: Nähe Düsseldorf

Premium Support

Post28-11-2006, 20:04    Subject: T4 Engine Knock: Possible Bearing Damage? Quote

Quote:
The engine makes a knocking sound, similar to a bearing failure, which increases with increasing torque but almost disappears at high RPM (4000).


Hmm, if it weren't torque-dependent, I would have probably suspected a vacuum pump issue or a stuck valve.

Perhaps you could describe the sound in more detail, or tell me what you've checked.
Is it temperature-dependent, etc., etc.?
3B5 AJM

Wer nichts weiss, muss alles glauben.

**Technische Fragen bitte ins Forum und nicht in mein Postfach**


LG, Onkel BM


Translated on 14-10-2026, 1:25.
Back to top Profile PM
Dieselmike
Guest




 


Free account, no CAN development support

Post29-11-2006, 9:10    Subject: T4 Engine Knock: Possible Bearing Damage? Quote

I've now installed the complete nozzles from the AXG to rule out any issues caused by the needle lift valve and to experience the effect firsthand.
At first, the knocking sound was still present. Then, I took it for a test drive of about 30 km, and I also revved it up once during the drive. When I returned, the knocking sound was barely noticeable. I put the other injectors back in, and the knocking sound is still barely noticeable... and now what?


Translated on 14-10-2026, 1:26.
Back to top
syncro peter
Guest




 


Free account, no CAN development support

Post29-11-2006, 10:23    Subject: T4 Engine Knock: Possible Bearing Damage? Quote

'These are injectors from axg, specifically the 111kW model. The injectors have a different opening pressure compared to the injectors from the 75kW model.'

For the sake of completeness, are you sure the timing is correct?

Do you know the vehicle's history? Perhaps you could check the repair history; you might find something noteworthy there.

possibly a tuning?

pump?


Translated on 14-10-2026, 1:28.
Back to top
New Topic Reply 🔗 ⭐ 🖨 Dieselschrauber - Index » Diesel Engine Technology
Similar articles and topics
Topic Forum
No new posts Doku A2 8Z0 MJ 2003, Hands-free device malfunction Faults & Documentation (Audi, VW, Seat/Cupra, Skoda)
No new posts Document A2 8Z0 MJ 2003, broken rear spoiler Faults & Documentation (Audi, VW, Seat/Cupra, Skoda)
No new posts Document A2 8Z0 MJ 2003, noises from the front of the car Faults & Documentation (Audi, VW, Seat/Cupra, Skoda)
No new posts Is the 96 kW PD engine still experiencing issues in the M... Diesel Engine Technology
No new posts Alternator Damage: Causes & Repair Diesel Engine Technology
This topic is locked, you cannot edit or reply. Audi A3 2.5 TDI Engine Noise - 2003 Diesel Engine Technology
No new posts Driver's side fender liner, 3BG model, year 2003 Upload
Jump to:  
You cannot post new topics in this forum.