VCDS and OBD diagnostic device in the On-Board Diagnostics Shop
Diesel, Engine Technology and Vehicle Technology. Repair, Maintenance and Diagnostics (OBD).

Broken Gear Shift Lock Pin: What Now?

 
New Topic Reply 🔗 ⭐ 🖨 Dieselschrauber - Index » Transmission, Chassis, Body & Interior
Author Message
sticki
Guest




 


Free account, no CAN development support

Post20-05-2005, 20:32    Subject: Broken Gear Shift Lock Pin: What Now? Quote

Hello everyone,

First of all: I drive a TDI ASV 81 kW, 1.9L engine with a DSG (5-speed) transmission, manufactured in 2002, in a Seat Leon.

A major mishap has just happened to me.
It seems like the locking pin on the control panel cover has broken off. First, so everyone knows what I'm talking about:

(the lever, which is described by its angle)

It's the small lever that can be used to lock the derailleur for adjustment. When removing the shift lever (or, more accurately, the shift lever with counterweight), I locked the derailleur with the help of this pin. Then, I proceeded with not much force, and the locking mechanism broke. I did this because it was written in a tutorial ( http://tt-eifel.de/index.htm?technik/schaltweg/schaltwegverk.html (Note: passages have since been added that would have prevented my damage)). Afterwards, I did some research and probably should have left it alone.
I can't say for sure whether the pen broke or something else happened, but the outer part still functions exactly as before. The only difference is that now it can be locked in any position (unlike before, when it could only be locked when the switch was pressed down), and of course, the locking mechanism no longer works.

Well, it happened, I can't change it, and it won't happen again, but now I'll get to my point.
First question:

I now have (likely justified) doubts that a piece of the locking mechanism might have broken off and is now causing problems inside the gearbox. So far, no one has been able to give me a definitive answer about it.
Is there anyone here who is more familiar with the design of the gearbox in this area and can tell me whether it could potentially be dangerous?

Second question:
I also tried to unscrew the 'shift cover' mentioned above today, as it's supposed to be a separate module, but I couldn't manage it because either the seal is stuck or the shift rails inside the transmission are blocking it.

Unfortunately, I don't have an ASLE manual available. Could someone perhaps give me a tip on how to remove the shift cover? I'm still hoping that the shift shaft might be in a tunnel, and that the broken piece might be inside the shift shaft, so that I could simply remove it.

I would be very grateful, because if I were to take it to a workshop, they probably know less about the issue than I do, and they would likely start by disassembling the transmission, which would cost around 500€.

A desperate...
Marc icon_confused.gif


Translated on 16-10-2026, 0:59.
Back to top
Diesel_2017
Guest




 


Free account, no CAN development support

Post06-11-2017, 13:06    Subject: Broken Locking Pin: Causes and Consequences. Quote

Hello,
I wanted to find out what happened to that broken pen. I've experienced a similar situation and am now wondering what the best course of action is. The engine was already running, and when I drained the oil, I found small metal shavings. I'm now trying to flush the transmission (manual transmission).
Drain screw - Pump - Fine filter - Fill screw.
The entire system is designed as a closed-loop circuit with a good flow rate (approximately 20 liters per minute).

It would be great if the person who started the thread could share their experiences and let us know what they did, if anything.


Translated on 16-10-2026, 1:03.
Back to top
New Topic Reply 🔗 ⭐ 🖨 Dieselschrauber - Index » Transmission, Chassis, Body & Interior
Similar articles and topics
Topic Forum
No new posts Document LT 28, Transmission Noise Faults & Documentation (Audi, VW, Seat/Cupra, Skoda)
No new posts Replacing the Gearbox Seal between the Gearbox and the Dr... Troubleshooting & Guides
No new posts Audi A2 to A6, Gearbox Area, Customer Goodwill Policy Faults & Documentation (Audi, VW, Seat/Cupra, Skoda)
No new posts Skoda Octavia Rear Window Heater: Broken Connector Transmission, Chassis, Body & Interior
No new posts WIV: Unforeseen Consequences and Impacts Diesel Engine Technology
No new posts Defective Pressure Relief Valves: Causes & Solutions Diesel Engine Technology
No new posts High Diesel Temp AJM: Causes & Effects Diesel Engine Technology
Jump to:  
You cannot post new topics in this forum.