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guste100 Profi-Schrauber


Joined: 07/27/2004 Posts: 2401 Karma: +438 / -0 Location: Mitte Schleswig Holsteins 2007 Volkswagen Passat Premium Support
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28-02-2006, 19:45 Subject: |
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Hi,
Could the float be shorting against something? Perhaps a wire is frayed (which is not unlikely given your tight installation) and occasionally touching the body of the car, which acts as ground.
You might temporarily wrap the wiring harness in potentially problematic areas with electrical tape to rule out this issue.
Regards,
Sure.
Here is the translation of the text from German to English:
"Guste" means "gust" in English. It can also be used as a verb, meaning "to gust."
Translated on 19-08-2026, 13:49.
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w123diesel Blaumann

Joined: 11/23/2003 Posts: 55 Karma: +7 / -1 Location: Pfalz
Free account, no CAN development support
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01-03-2006, 20:53 Subject: |
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Hello,
It turned out that a filter screen, which holds the float tube in place and prevents it from slipping, had simply been forgotten to be reinstalled by ATU (a German automotive service chain).
Unfortunately, I don't know why they expanded it. According to the Volkswagen master technician, it's also not necessary when changing the brake fluid.
Since the filter is not available as a separate part, the entire brake fluid reservoir was replaced (as that's where the part is located).
All things considered, the whole experience cost a hefty €141.
Now, ATU has to pay the bill.
Best regards, Jürgen.
Translated on 19-08-2026, 13:51.
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dieselschrauber Administrator


Joined: 04/12/2002 Posts: 18086 Karma: +797 / -0 Location: St.Gallen 2018 Volkswagen T6 
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01-03-2006, 21:33 Subject: |
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Hi Jürgen, thanks so much for the feedback!
Translated on 19-08-2026, 13:52.
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bloesch Profi-Schrauber

Joined: 03/18/2005 Posts: 622 Karma: +16 / -0 Location: FL
Support
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01-03-2006, 23:01 Subject: |
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Even though I'm going to stick my neck out here...
I believe that the repair manuals from (at least) Audi stated:
Do not remove the sieve under any circumstances!
I've never tried it, but I've at least fiddled with it and I think it might even be permanently integrated into the container.
No wonder a new container was needed...
Once again, there's a reason why I always end up being wrong about ATU...
Translated on 19-08-2026, 13:53.
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brezelmann01 Profi-Schrauber

Joined: 09/14/2002 Posts: 714 Karma: +75 / -0 Location: Niedersachsen
Premium Support
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01-03-2006, 23:24 Subject: |
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Okay, here's a completely different question:
"I also struggled with that filter last week. I was changing the brake fluid and wanted to extract as much of the old fluid as possible without introducing any air into the system, so that I would have the least amount of mixing between old and new fluid. Unfortunately, I failed to remove the filter properly, and then I forced as much of the old fluid as possible through the bleed valve before adding the new fluid. How do they do it at a VW workshop? Do they just use a pressure filler and then briefly open the valves? If so, that would mean quite a bit of old fluid is mixed in...? Because without removing the filter, you might only be able to extract half of the fluid from the reservoir."
The old Jettas never had anything like that.
Dirk. Audi A3 Sportback [8PA], 2.0 TDI CR [CFGB], STH mit FB
[VERKAUFT] Polo 6NF 1.4TDI (AMF) mit nachgerüstetem DPF, STH+FFB, Bj. 2000, 222tkm
Translated on 19-08-2026, 13:54.
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Herr Antje Schrauber

Joined: 01/18/2006 Posts: 1547 Karma: +7 / -0 Location: Nahe Tübingen
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02-03-2006, 8:14 Subject: |
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Okay, so that company also removed this filter from my vehicle. I made sure it went back in, but it's best to supervise them while they're working. I didn't know that it wasn't supposed to come out at all. Anyway, I had already decided not to go there anymore. Once, I took my Golf to them for an axle boot replacement and headlight adjustment. The headlights were adjusted way too high, and the screws on the driveshaft (on the transmission side) could be unscrewed by hand! That's quite dangerous in a 174 hp Golf III! The TÜV inspector was very friendly, and even though he expressed his displeasure with them, he still gave me the approval sticker.
When changing brake fluid, you don't need to drain the old fluid first. You pump in new fluid from the top while bleeding from the furthest wheel. You keep pumping until the color changes and you're sure it's fresh fluid. You work your way forward like that. Then all the old fluid is out, or at least 99% of it, which is sufficient. According to VW specifications, I believe the amount of new fluid needed is about 2 liters.
"Now that I have my own brake fluid exchange device, I always replace the clutch fluid as well. However, workshops usually don't do that. In my opinion, there's also fluid in the clutch system that ages over time. I also use a little more than 2 liters of fluid to be on the safe side. It's not extremely expensive." Aktuell:
- Sharan Goal '04 V(R)6 2.8 150 kW, ab 09.08.2007 mit Vialle LPI, MKB: AYL
- G3 VR6 '93 128 kW, MKB: AAA
Bis 07/2007: Passat Variant 3BG '01 2.5TDI 110 kW, MKB: AKN
Bis 03/2004: Audi A3 '00 1.9 TDi 96 kW, (MKB: ASZ?)
Translated on 19-08-2026, 13:57.
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