matthiasTDI96 wrote: |
| (...)if you already have 4mm² there, just use that. |
It might not be strictly necessary. The specific resistance of copper is 0.0178 ohms per meter and square millimeter.
"That is, with a 2.5mm² cable and a length of 2 meters (which would be the approximate distance between the battery and the furthest lamp), we get: 0.0178 * 2 / 2.5 = 0.014 Ohms. With 5A per bulb, this results in a voltage drop of 0.014 * 5 = 0.07V across a 2.5mm² cable. A higher voltage drop will occur at the fuse

. Therefore, you definitely don't need to choose anything thicker than 2.5mm²..."
As the previous speaker mentioned, the old lamp control devices directly measured the current flow (or the resulting voltage drop across a small resistor). With the relay solution, you won't draw significant current through the check module. (The current for the relay coils is much lower.) Therefore, the lamp failure detection will report a defect. You can either live with it, or you can bypass the low beam on and off connections at the check module and bridge the two cables together. This way, the module thinks the low beam is off and won't draw any current (you might need to add a small resistor to the output connected to ground).
Or you can replace the sense resistor in the TCU with a higher-value one, so that the current to the relay coil is sufficient.
Greetings.
Guste