VCDS and OBD diagnostic device in the On-Board Diagnostics Shop
Diesel, Engine Technology and Vehicle Technology. Repair, Maintenance and Diagnostics (OBD).

Druckdose beim VNT20 drehen... | Posts 32+

 
Go to page: Previous  1, 2, 3, 4  Next
New Topic Reply 🔗 🖨 Dieselschrauber - Index » Diesel Engine Technology
Author Message
dj1
Guest




 


Free account, no CAN development support

Post26-07-2006, 11:30    Subject: Quote

Hello,

My adapter piece has now been milled flat.
I'm just a little worried about the location of the VNT20 (see picture).
The turbo tends to tilt backward, which means the oil inlet and outlet are not perfectly vertical.
The white line in the picture would be vertical. For me, it will be like I have marked in red.

Regards,
DJ



IMG_5768.JPG
 Description:
 
 File size:  674.42 KB
 Viewed:  1258 times

IMG_5768.JPG


Ölverlauf.jpg
 Description:
 
 File size:  132.4 KB
 Viewed:  1342 times

Ölverlauf.jpg



Translated on 04-07-2026, 11:28.
Back to top
Herr Antje
Schrauber
Schrauber


Joined: 01/18/2006
Posts: 1547
Karma: +7 / -0   Thank you, like it!
Location: Nahe Tübingen

Support

Post26-07-2006, 11:59    Subject: Quote

Why did you design the adapter's angle to be 90 degrees instead of, for example, 110 degrees? I would change it.
Aktuell:
- Sharan Goal '04 V(R)6 2.8 150 kW, ab 09.08.2007 mit Vialle LPI, MKB: AYL
- G3 VR6 '93 128 kW, MKB: AAA
Bis 07/2007: Passat Variant 3BG '01 2.5TDI 110 kW, MKB: AKN
Bis 03/2004: Audi A3 '00 1.9 TDi 96 kW, (MKB: ASZ?)


Translated on 04-07-2026, 11:28.
Back to top Profile PM
dj1
Guest




 


Free account, no CAN development support

Post26-07-2006, 12:17    Subject: Quote

Why did you then make the angle of the adapter 90 degrees and not, for example, 110 degrees? I would change it.

There was no pre-made arc with a 110-degree angle.
I wanted to do as little welding as possible, and besides, another piece of pipe in between would make the whole thing even less stable.

Regards,
DJ


Translated on 04-07-2026, 11:29.
Back to top
Herr Antje
Schrauber
Schrauber


Joined: 01/18/2006
Posts: 1547
Karma: +7 / -0   Thank you, like it!
Location: Nahe Tübingen

Support

Post26-07-2006, 12:19    Subject: Quote

Perhaps a "transition wedge" then?
Aktuell:
- Sharan Goal '04 V(R)6 2.8 150 kW, ab 09.08.2007 mit Vialle LPI, MKB: AYL
- G3 VR6 '93 128 kW, MKB: AAA
Bis 07/2007: Passat Variant 3BG '01 2.5TDI 110 kW, MKB: AKN
Bis 03/2004: Audi A3 '00 1.9 TDi 96 kW, (MKB: ASZ?)


Translated on 04-07-2026, 11:30.
Back to top Profile PM
dj1
Guest




 


Free account, no CAN development support

Post26-07-2006, 12:27    Subject: Quote

Perhaps a 'spacer wedge' then?

The question is whether it's really that bad if the oil pipelines aren't perfectly vertical?
So, I don't think so, but I just wanted to hear your opinions.
It's not that drastic; the oil drain is just slightly tilted, with the oil filler being higher up.

Regards,
DJ


Translated on 04-07-2026, 11:30.
Back to top
Herr Antje
Schrauber
Schrauber


Joined: 01/18/2006
Posts: 1547
Karma: +7 / -0   Thank you, like it!
Location: Nahe Tübingen

Support

Post26-07-2006, 12:31    Subject: Quote

dj1 wrote:

The question is whether it's really that bad if the oil pipelines aren't 100% vertical?


This has been discussed here before, mostly in connection with broken chargers and whether it could be the cause...
Aktuell:
- Sharan Goal '04 V(R)6 2.8 150 kW, ab 09.08.2007 mit Vialle LPI, MKB: AYL
- G3 VR6 '93 128 kW, MKB: AAA
Bis 07/2007: Passat Variant 3BG '01 2.5TDI 110 kW, MKB: AKN
Bis 03/2004: Audi A3 '00 1.9 TDi 96 kW, (MKB: ASZ?)


Translated on 04-07-2026, 11:31.
Back to top Profile PM
dj1
Guest




 


Free account, no CAN development support

Post26-07-2006, 17:39    Subject: Quote


The question is whether it's really that bad if the oil pipelines aren't 100% vertical?

This has been discussed here several times before, mostly in connection with broken chargers and whether it could be the cause....

Yes, that's the question of whether it was really due to that...
I'll leave it like this for now and see what happens.


Regards,
DJ



Img_5783.jpg
 Description:
 
 File size:  44.97 KB
 Viewed:  2765 times

Img_5783.jpg


Img_5781.jpg
 Description:
 
 File size:  45.82 KB
 Viewed:  2700 times

Img_5781.jpg


Img_5778.jpg
 Description:
 
 File size:  84.46 KB
 Viewed:  2726 times

Img_5778.jpg


Img_5777.jpg
 Description:
 
 File size:  31.07 KB
 Viewed:  2687 times

Img_5777.jpg


Img_5773.jpg
 Description:
 
 File size:  76.53 KB
 Viewed:  2745 times

Img_5773.jpg


Img_5771.jpg
 Description:
 
 File size:  44.05 KB
 Viewed:  2695 times

Img_5771.jpg



Translated on 04-07-2026, 11:32.
Back to top
dj1
Guest




 


Free account, no CAN development support

Post27-07-2006, 11:40    Subject: Quote

Just now, an interesting package arrived at my house... icon_lol.gif

Regards,
DJ

PS: I've never paid so much money for just 10 bolts icon_redface.gif.



Stehbolzen-Raceware.jpg
 Description:
 
 File size:  430.2 KB
 Viewed:  1037 times

Stehbolzen-Raceware.jpg



Translated on 04-07-2026, 11:33.
Back to top
dieselmartin
Profi-Schrauber
Profi-Schrauber
Avatar-dieselmartin

Joined: 03/13/2003
Posts: 10121
Karma: +29 / -0   Thank you, like it!
Location: in der Werkstatt
2007 Volkswagen Passat
Premium Support

Post27-07-2006, 13:39    Subject: Quote

OK.

The new bolts also explain why you forgot the thick U-washers on the Krümmer icon_smile.gif.

Otherwise: AWESOME, I also want a workshop that can build me such pipes and adapters icon_smile.gif.


I'm now curious to see how the charge air pipes are routed, because the VNT20 has its compressor inlet and outlet on the same side.

m;
Transparency, Teamwork
... there was another T.

I don't know what the f*ck it was.


Translated on 04-07-2026, 11:34.
Back to top Profile PM Garage
dj1
Guest




 


Free account, no CAN development support

Post27-07-2006, 14:06    Subject: Quote

OK,

The new bolts also explain why you forgot the thick U-washers on the Krümmer icon_smile.gif.

Otherwise: AWESOME, I also want a workshop that can build me such pipes and adapters icon_smile.gif.


I'm now curious to see how the charge air pipes are routed, because the VNT20 has its compressor inlet and outlet on the same side.

m;

Hi,

Sure, I just put my head on top of the picture for now; it still needs to be edited.
I can build such an adapter for you anytime. icon_wink.gif
The piping is straightforward and will look something like the picture.

Best regards,
DJ



Motorraum-AFN2.jpg
 Description:
 
 File size:  146.39 KB
 Viewed:  3376 times

Motorraum-AFN2.jpg



Translated on 04-07-2026, 11:35.
Back to top
dieselmartin
Profi-Schrauber
Profi-Schrauber
Avatar-dieselmartin

Joined: 03/13/2003
Posts: 10121
Karma: +29 / -0   Thank you, like it!
Location: in der Werkstatt
2007 Volkswagen Passat
Premium Support

Post27-07-2006, 14:12    Subject: Quote

It looks nice.

The picture looks more like a 1Z icon_smile.gif (at least the diesel lines). Okay, the oil filler cap is again like the AFN.

Suction nozzle from SDI?
Where is the air filter, or the hose connecting the air filter to the turbo?

m;
Transparency, Teamwork
... there was another T.

I don't know what the f*ck it was.


Translated on 04-07-2026, 11:36.
Back to top Profile PM Garage
dj1
Guest




 


Free account, no CAN development support

Post27-07-2006, 14:22    Subject: Quote

It looks nice.

The picture looks more like a 1Z icon_smile.gif (at least the diesel lines). Okay, the oil filler cap is again like the AFN.

Suction nozzle from SDI?
Where is the air filter, or the hose connecting the air filter to the turbo?

m;

OK was a silly example.
Just don't look at the engine, just focus on the piping.



DSC03388.jpg
 Description:
 
 File size:  883.62 KB
 Viewed:  1052 times

DSC03388.jpg



Translated on 04-07-2026, 11:37.
Back to top
dj1
Guest




 


Free account, no CAN development support

Post04-08-2006, 15:07    Subject: Quote

Hello,

I've now enlarged my exhaust manifold to fit a larger gasket.
Now, I'm just looking for someone who can machine my cylinder head.
Does anyone know a good place? The company should have experience working with TDI cylinder heads.

Regards,
DJ



Krümmer-AFN2.jpg
 Description:
 
 File size:  29.18 KB
 Viewed:  2558 times

Krümmer-AFN2.jpg


Krümmer-AFN.jpg
 Description:
 
 File size:  28.38 KB
 Viewed:  2789 times

Krümmer-AFN.jpg



Translated on 04-07-2026, 11:38.
Back to top
dj1
Guest




 


Free account, no CAN development support

Post05-02-2007, 19:15    Subject: Quote

OK,

The new bolts also explain why you forgot the thick U-washers on the Krümmer icon_smile.gif.

Otherwise: AWESOME, I also want a workshop that can build me such pipes and adapters icon_smile.gif.


I'm now curious to see how the charge air pipes are routed, because the VNT20 has its compressor inlet and outlet on the same side.

m;

Okay, it's almost finished now!

Regards,
dj1 icon_cool.gif



IMG_6174.JPG
 Description:
 
 File size:  817.07 KB
 Viewed:  1063 times

IMG_6174.JPG


Img_6161.jpg
 Description:
 
 File size:  278.28 KB
 Viewed:  981 times

Img_6161.jpg


IMG_6181.JPG
 Description:
 
 File size:  943.61 KB
 Viewed:  1056 times

IMG_6181.JPG


IMG_6158.JPG
 Description:
 
 File size:  773.32 KB
 Viewed:  989 times

IMG_6158.JPG


IMG_6292.JPG
 Description:
 
 File size:  948.92 KB
 Viewed:  1057 times

IMG_6292.JPG


Img_6289.jpg
 Description:
 
 File size:  346.27 KB
 Viewed:  1332 times

Img_6289.jpg


IMG_6288.JPG
 Description:
 
 File size:  958.71 KB
 Viewed:  1112 times

IMG_6288.JPG



Translated on 04-07-2026, 11:40.
Back to top
haithamina
Schrauber
Schrauber


Joined: 05/15/2006
Posts: 666
Karma: +27 / -3   Thank you, like it!
Location: 69221 Dossenheim

Premium Support

Post06-02-2007, 10:43    Subject: Quote

Hey,
"Wow, that looks like a really well-executed job! It's impressive to see so much stainless steel used, and it seems like they had the necessary skills and the right tools! It must have been fun." I can only dream of having a complete LL (likely referring to a specific car part or system) assembly without any faulty VW-specific connectors or seals.
Will this whole thing pass the technical inspection (TÜV)? It seems like the AGR (Abgasrückführung) system is completely missing. Does the fresh air supply and the air filter work properly? Can you now notice the turbo lag (more strongly)? There's still quite a bit more to report...
I am unable to translate "haithamina" because it does not appear to be a word or phrase in the German language. It may be a misspelling, a proper noun, or a term from a specialized field. If you can provide more context or clarify the intended meaning, I would be happy to assist you with the translation.
3G5, 110 kW, DFGA, TGV, Variant HL 2018-
ex 3G5, 110 kW, CRLB, QFZ, Variant HL, 2015-2018, 108 Tkm
ex 3BG, 74 kW, DPF, AVB, EEN, Variant HL, 2003-2015, 271 Tkm


Translated on 04-07-2026, 11:41.
Back to top Profile PM
dj1
Guest




 


Free account, no CAN development support

Post06-02-2007, 11:35    Subject: Quote

Hey,
'Wow, that looks like a really well-executed job! It's impressive to see so much stainless steel used, and it seems like they had the necessary skills and the right tools! It must have been fun.' I can only dream of having a complete LL (likely referring to a specific car part or system) assembly without any faulty VW-specific connectors or seals.
Will this whole thing pass the technical inspection (TÜV)? It seems like the AGR (Abgasrückführung) system is completely missing. Does the fresh air supply and the air filter work properly? Can you now notice the turbo lag (more strongly)? There's still quite a bit more to report...
haithamina

Hi,

I also think it's gotten very clean.
It was a lot of fun, but it also caused a lot of stress icon_smile.gif.
I would not like to comment on the topic of TÜV.
I don't have a fresh air intake, I think it's okay like this - I know many people who drive like that, and in the worst case, you might lose 2 horsepower icon_lol.gif.

I haven't driven it yet; I still need to find the right software for it.

Regards,
DJ


Translated on 04-07-2026, 11:43.
Back to top
New Topic Reply 🔗 🖨 Dieselschrauber - Index » Diesel Engine Technology
Go to page: Previous  1, 2, 3, 4  Next
Similar articles and topics
Topic Forum
No new posts TDI Synchronization Angle: What is it? Faults & Documentation (Audi, VW, Seat/Cupra, Skoda)
No new posts Timing belt replacement on a 1.9L PD TDI Troubleshooting & Guides
No new posts WIV reset on VW Polo 9N TDI Faults & Documentation (Audi, VW, Seat/Cupra, Skoda)
No new posts AGR EGT Sensor for Audi A6 2.5 TDI Diesel Engine Technology
No new posts Tips zum VNT20 Diesel Engine Technology
This topic is locked, you cannot edit or reply. Umbau auf VNT20 fertig - kann man mit original SW fahren? Diesel Engine Technology
No new posts Am VTG Gestänge drehen? Diesel Engine Technology
Jump to:  
You cannot post new topics in this forum.