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SDI Failure: Troubleshooting and Solutions

 
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histe
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Post23-04-2003, 18:51    Subject: SDI Failure: Troubleshooting and Solutions Quote

I posted this message in another forum, but there are hardly any diesel car owners there. I was recommended to join this forum!
Please provide the text you would like me to translate from German to English.
hi,
My POLO, manufactured in 1998, has now stopped working for the second time!
'When I'm riding down a long hill and I leave the engine in 5th gear without giving it any gas, it stalls... I only notice it when the oil pressure light starts flashing and the alarm sounds!'
Then it won't start up as well again!
The engine speed is always high enough... why does it stall? With a carburetor, I would say it's 'flooded,' but that's almost impossible!
Bitte gib mir den deutschen Text, den du übersetzt haben möchtest.
hi,
failed for the third time...
On my way home from work!
Habe einen ExPostPolo....ist sparsam...eigentlich immer unter 5l! Bj98 and 45,000 km!
So far, it has always stopped suddenly, running smoothly, then completely and unexpectedly, and now it won't start.
Thinking back to the 20 failed attempts... and remembering that the preheating light was on just before the successful start, whereas it wasn't on during the unsuccessful attempts (I think)!
It could be related to the glow plug control... I don't know if the lamp also triggers alarms for other things... but this red oil can icon lights up and an alarm sound goes off!

Hoist.
THANK YOU... I'm completely desperate and I don't want to stay in this situation!


Translated on 26-10-2026, 4:03.
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mozz



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Post23-04-2003, 23:00    Subject: SDI Failure: Troubleshooting and Solutions Quote

Hello!

The preheating lamp only flashes when an error is saved! Have it checked or read out, and report what error code you have. You'll almost certainly be helped then!

Sure, here's the translation:

"gruzz mozz" translates to "greetings" or "hello" in English.


Translated on 26-10-2026, 4:05.
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Jan6K

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Post24-04-2003, 7:13    Subject: SDI Failure: Troubleshooting and Solutions Quote

Here's a very silly question: Is there enough oil in it, or what?

What does the diesel filter look like?

He shouldn't need to be pre-heated in the current temperatures; it should even start with a completely defective glow plug system.

Otherwise, I can only agree with Mozz - get the error codes read!

Best regards,

Jan.
1Z5 CFHF / AHB H4D


Translated on 26-10-2026, 4:06.
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histe
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Post24-04-2003, 7:56    Subject: SDI Failure: Troubleshooting and Solutions Quote

hi,
Thank you for your tips!
I'll visit the VW dealer sometime early next week.
I found a post yesterday titled 'AHF fails during operation,' could you take a look? It sounds like my problem!
'How do I find the part number at VW...? I called and mentioned 'relay 109', but they couldn't identify it (and I wanted to know the cost).'
Regarding the diesel filter... can I take a look at it myself? Could you please explain it or send me a picture? That would be great!

Thank you, histe ([email protected]).


Translated on 26-10-2026, 4:07.
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Bertil
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Post24-04-2003, 9:10    Subject: SDI Failure: Troubleshooting and Solutions Quote

Hi,
histe wrote:

I'll visit the VW dealer sometime early next week.
I found a post yesterday titled "AHF fails during operation," could you take a look? It sounds like my problem!

...then it should also shut down in other operating conditions!
Quote:

"How do I find the part number at VW...? I called and mentioned 'relay 109', but they couldn't find anything with that name! (I wanted to know the cost)."

You can find relay 109 on the relay board, and it is usually labeled "109". This relay controls the power supply voltage for the EDC. Poor solder joints and burnt-out contacts are common problems with this component.
Gruß Bertil

Skoda 5E5 CZDA + Mini R50 W10 + VW ID.3 + Fiat Ducato 250 + 161 DX

*** Technische Anfragen per PN werden von mir nicht beantwortet! ***


Translated on 26-10-2026, 4:09.
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histe
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Post24-04-2003, 11:41    Subject: SDI Failure: Troubleshooting and Solutions Quote

hi bertil,
Yes, it's possible that it could happen in other situations as well... it's just that so far it's always happened when going downhill or under acceleration... but otherwise, it sounds the same!
Do you know where I can find the diesel filter? I want to check if it's okay.
Do you know approximately how much a relay costs?

Thank you, Histe.


Translated on 26-10-2026, 4:10.
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histe
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Post25-04-2003, 6:31    Subject: Marker won't write? Troubleshooting tips![u:0aa541cc3b][/u:0aa541cc3b] Quote

hi,
I also had problems again this morning!
Yesterday I went to a VW dealer... The error memory was empty. I asked what to do next, and they told me all sorts of things... probably all expensive solutions. Then I asked about relay 109, and they immediately asked me how I knew about it... they know about the problem, and I'm getting the relay on Monday. In the end, they just said, 'Well, you get this kind of information from the internet... we would have probably replaced this part too!'
That's related to the topic of trust in workshops!
Hopefully, that was the problem!

Best regards, Histe.


Translated on 26-10-2026, 4:11.
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histe
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Post25-04-2003, 19:01    Subject: Fix bugs now! Quote

hi,
Thanks to you, I was able to fix the error completely and free of charge!
I was completely stuck today... Luckily, I had some tools with me. I removed the relay and bypassed the contact (35-87) with a wire jumper... and lo and behold, everything works again!
At home, I resoldered the relay and everything is working perfectly again!
Thank you again!

Hoist.


Translated on 26-10-2026, 4:13.
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