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Opel Movano EGR Valve: Disable Test (2002)

 
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jörg schmidt
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Post23-08-2017, 17:59    Subject: Opel Movano EGR Valve: Disable Test (2002) Quote

Hello everyone,
Does anyone know if it's as straightforward as it is with a VAG Euro 3?
I'm having a problem with a stuck (open) EGR valve that has caused my car to be immobilized.
It wouldn't start anymore. The preheating light was constantly on.
Error read: EGR valve open.

Thank you for your tips.

Best regards,
Jörg
Seat Ibiza 6L Sport ASZ EZ Mai 2003
>468000km -schweren Herzens verkauft
Seat Ibiza 6J FR CFHD EZ Mai 2015
>178000km
Fiat Ducato Kasten 2.3 Multijet
EZ 3.2011 >230000km


Translated on 10-08-2026, 6:26.
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Rüdi
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Location: Nord/Osthessen
2001 Audi A4 Avant
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Post24-08-2017, 5:38    Subject: Opel Movano EGR Valve: Disable Test (2002) Quote

Hi Jörg,

Ideally, start by test-fitting a piece of copper sheet or something similar as a sandwich with two gaskets. If the car then runs, install a new EGR valve; otherwise, something else is broken that's causing it not to run.

Best regards, Michi.
Sommer: A4 B5 Avant 2,5 TDI Quattro Facelift (AKN silber)

Wartet auf H Kennzeichen: A4 B5 Avant 1.9 TDI Quattro (AFN Schwarz)

Winter: A4 B5 Avant TDI Quattro (AFN rot)

Alltags Spardose: Audi A2 1.4 TDI (AMF Silber)


Translated on 10-08-2026, 6:28.
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jörg schmidt
Blaumann
Blaumann


Joined: 03/25/2005
Posts: 311
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Location: Oberaula/Hessen

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Post24-08-2017, 18:38    Subject: Opel Movano EGR Valve: Disable Test (2002) Quote

Hi Michi,
Fortunately, it suddenly started working again, and the preheating light remained off.
I would like to understand how the error is generated, specifically how the control unit detects if the EGR valve is constantly open.
I'll see if I can remove the entire EGR system.
Just today, I discovered that we have an ultrasonic cleaning device at the company. I'm going to verschandeln the AGR first. However, I tend to give up immediately when problems arise icon_smile.gif. I really don't feel like tinkering with this thing again.

Best regards,
Jörg
Seat Ibiza 6L Sport ASZ EZ Mai 2003
>468000km -schweren Herzens verkauft
Seat Ibiza 6J FR CFHD EZ Mai 2015
>178000km
Fiat Ducato Kasten 2.3 Multijet
EZ 3.2011 >230000km


Translated on 10-08-2026, 6:29.
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jörg schmidt
Blaumann
Blaumann


Joined: 03/25/2005
Posts: 311
Karma: +21 / -0   Thank you, like it!
Location: Oberaula/Hessen

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dieselschrauber likes this.
Post24-08-2017, 19:55    Subject: Opel Movano EGR Valve: Disable Test (2002) Quote

The screws that attach the return pipe to the EGR housing were so tight that I was afraid I would break them off.
With the AGR (Abgasrückführung), you can remove a component that is secured with three screws.
I see two screws and I might be able to remove them somehow, but I can't even see the third one.
I've approached the issue with a more optimistic perspective this time, focusing on the simplest and most cost-effective solutions first.
I found a damaged wiring harness. Since the problem first occurred after a drive through heavy rain, I sealed the wiring harness with electrical tape and cable ties.
Maybe I'll get lucky...
Best regards,
Jörg
Seat Ibiza 6L Sport ASZ EZ Mai 2003
>468000km -schweren Herzens verkauft
Seat Ibiza 6J FR CFHD EZ Mai 2015
>178000km
Fiat Ducato Kasten 2.3 Multijet
EZ 3.2011 >230000km


Translated on 10-08-2026, 6:31.
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