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donalexo Profi-Schrauber

Joined: 01/08/2003 Posts: 695 Karma: +0 / -0 Location: Würzburg
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02-11-2003, 17:42 Subject: Temperature-Related Stuttering? |
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Hello professionals!
After it has gotten noticeably colder again recently, a phenomenon has resurfaced on my TDI that had been dormant throughout the summer.
My A3 tends to experience occasional jerking or hesitation at low engine speeds, specifically within a narrow range of approximately 1350 to 1400 RPM, and under light load, especially when the outside temperature is low.
When driving through the city in 4th gear, you often find yourself operating within that specific RPM range, and you're naturally putting very little load on the engine.
I have, of course, read the relevant article, but I don't believe it applies to my pump.
Rainer wrote:
Quote: | At an idle speed of 900 rpm, an injection quantity of approximately 2.2 mg/stroke was previously measured via the diagnostic interface (climate control off, no lights on, engine at operating temperature).
With readings above 6 mg/stroke, the shaking completely disappeared. With readings above 3 mg/stroke, a significant improvement was still noticeable.
While I couldn't provoke any stuttering at the higher values, the power delivery was noticeably more sluggish. Therefore, I've now adjusted it to 3.2 mg/pin.
With the air conditioning turned off, only slight fluctuations in idle speed are noticeable when coasting.
Result: Ulf's tip is also applicable even with the AHF's unstable idle. |
My idle injection volume is significantly above 5 mg/hour. Consequently, my pump should theoretically be set extremely lean, or? Nevertheless, the engine still stutters in the specified speed and load range.
However, there is absolutely no problem when the outdoor temperature is warm during the summer.
Can anyone make sense of it?
Could my fuel injector possibly be sticking at very low injection volumes, with the sluggishness only occurring at low fuel temperatures?
Thank you for your help!
Regards,
Alex. AUDI A3 1.9 TDI, EZ 12/96, ursprüglich MKB AGR, umgebaut zum AHF mit GT1749V-Lader, verkauft mit 250tkm
Golf 4 1.9 TDI, EZ 1/98, MKB ALH, jetzt auch mit GT1749V-Lader, verkauft mit 300tkm
Touran 1.9 TDI, EZ 09/2004
Audi A4 Avant 2.0 TDI, EZ 03/2010
Translated on 24-10-2026, 18:57.
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ulf Profi-Schrauber

Joined: 04/13/2002 Posts: 11058 Karma: +18 / -0 Location: Saarland 2023 MG ZS Premium Support
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02-11-2003, 18:59 Subject: Temperature-Related Stuttering? |
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donalexo wrote: | My idle injection amount is significantly above 5 mg/H. Therefore, my pump should actually be set extremely lean, or? Nevertheless, the engine still stutters in the aforementioned speed and load range.
However, when the outdoor temperature is warm in the summer, there is absolutely no problem. |
Hi Alex,
Unfortunately, I can't explain it  , but I can confirm that mine also tends to jerk more (rarely), the colder it is outside, especially during the warm-up phase.
However, even this less frequent type of stuttering "responds" to the MSW setting or the corresponding adaptation, as described in the technical article.
Did you determine the 5 mg value with a warm engine, without any other load (e.g., lights, air conditioning, charging current for a weak battery)? Gruß Ulf
_________
MG4 Electric
Translated on 24-10-2026, 19:01.
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donalexo Profi-Schrauber

Joined: 01/08/2003 Posts: 695 Karma: +0 / -0 Location: Würzburg
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02-11-2003, 21:21 Subject: Temperature-Related Stuttering? |
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@ ulf :
Quote: | | Did you determine your 5 mg value with the engine warm, without any other load (lighting, climate control, charging current for a weak battery, etc.)? |
Unfortunately, it wasn't quite right. While all the consumers were turned off, the engine was not yet fully warmed up. The estimated coolant temperature was approximately 40°C. However, I don't think that has a significant impact, or does it?
For safety, I can take another measurement while the machine is still warm.
Regards,
Alex. AUDI A3 1.9 TDI, EZ 12/96, ursprüglich MKB AGR, umgebaut zum AHF mit GT1749V-Lader, verkauft mit 250tkm
Golf 4 1.9 TDI, EZ 1/98, MKB ALH, jetzt auch mit GT1749V-Lader, verkauft mit 300tkm
Touran 1.9 TDI, EZ 09/2004
Audi A4 Avant 2.0 TDI, EZ 03/2010
Translated on 24-10-2026, 19:02.
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ulf Profi-Schrauber

Joined: 04/13/2002 Posts: 11058 Karma: +18 / -0 Location: Saarland 2023 MG ZS Premium Support
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03-11-2003, 16:09 Subject: Temperature-Related Stuttering? |
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donalexo wrote: | | For safety, I can take another measurement while the machine is still warm. |
Hi Alex,
I would definitely do that, because it would certainly eliminate one source of uncertainty. Gruß Ulf
_________
MG4 Electric
Translated on 24-10-2026, 19:03.
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Gremlin Guest
Free account, no CAN development support
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03-11-2003, 17:40 Subject: Temperature-Related Stuttering? |
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Sure, here's the translation:
'small hint:'
'At idle, the displayed fuel injection amount is incorrect.'
The idle speed control system has the final say; it adjusts the engine speed to 900 RPM.
What is then displayed is the amount attributed to the actuator deflection (adjustable in adaptation channel 1). As long as these values do not reach the limit excessively, the idle speed control takes precedence.
You can clearly see this when you change channel 1. The displayed injection amount changes drastically, and the voltage of the RWG remains at zero millivolts.
It would be best to try adjusting the quantities generally via channel 1. It's possible that wear and tear, etc., could cause the amount to become too low when the machine is cold or the intake air is insufficient.
CU Gremlin.
Translated on 24-10-2026, 19:05.
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ulf Profi-Schrauber

Joined: 04/13/2002 Posts: 11058 Karma: +18 / -0 Location: Saarland 2023 MG ZS Premium Support
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03-11-2003, 18:46 Subject: Temperature-Related Stuttering? |
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Gremlin wrote: | When idling, the displayed fuel injection amount is incorrect....
The idle speed control system has the final say; it adjusts the engine speed to 900 RPM.
What is then displayed is the amount attributed to the actuator deflection (adjustable in adaptation channel 1). As long as these values do not reach the limit excessively, the idle speed control has the upper hand.
You can see this very clearly when you change channel 1. The displayed injection amount changes drastically, and the voltage of the RWG is not even a millivolt... |
Hi Ralf,
That's exactly what the "VAGCOM trick" in the technical article about the DIY solution for jerky driving is based on  .
Of course, the mg reading depends on the pump setting or adaptation.
High mg values can also be caused by increased power demands of the engine (e.g., cold engine block, air conditioning on, high alternator load), while in the unloaded warm idle state, the mg reading can still be suspiciously low. Gruß Ulf
_________
MG4 Electric
Translated on 24-10-2026, 19:07.
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Gremlin Guest
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03-11-2003, 18:59 Subject: Temperature-Related Stuttering? |
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High mg values can also be caused by increased power demands of the engine (e.g., cold engine block, air conditioning on, high alternator load), while in the unloaded warm idle state, the mg reading can still be suspiciously low.
That's obvious...
I just wanted to point out that an MG value at idle, by itself, doesn't have an absolute meaning.
You can't just say 'set it to 3mg and that's it.'
It would be interesting to know the voltage of the reverse water pump (RWG) for the different engines, for example, when they are running warm without any consumers connected. Since we all have the same pumps (except for me) and many of us have the same engine type (MKB).
CU Gremlin.
Translated on 24-10-2026, 19:09.
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donalexo Profi-Schrauber

Joined: 01/08/2003 Posts: 695 Karma: +0 / -0 Location: Würzburg
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08-11-2003, 23:55 Subject: Temperature-Related Stuttering? |
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Hello everyone!
I logged the fuel injection amount again today while the engine was warm.
It was approximately 3.8 to 4.1 mg/H.
There's still a significant difference, meaning that friction losses decrease considerably with increasing temperature.
That probably means my pump setting is right in the middle, so it's neither particularly lean nor overly rich.
Regards,
Alex. AUDI A3 1.9 TDI, EZ 12/96, ursprüglich MKB AGR, umgebaut zum AHF mit GT1749V-Lader, verkauft mit 250tkm
Golf 4 1.9 TDI, EZ 1/98, MKB ALH, jetzt auch mit GT1749V-Lader, verkauft mit 300tkm
Touran 1.9 TDI, EZ 09/2004
Audi A4 Avant 2.0 TDI, EZ 03/2010
Translated on 24-10-2026, 19:10.
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ulf Profi-Schrauber

Joined: 04/13/2002 Posts: 11058 Karma: +18 / -0 Location: Saarland 2023 MG ZS Premium Support
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09-11-2003, 0:26 Subject: Temperature-Related Stuttering? |
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donalexo wrote: | | Therefore, my pump setting is probably right in the middle, so it's neither particularly lean nor overly rich. |
...and with that, no "inevitable" stuttering would be expected.
It might actually be related to the mileage.
You might be able to reduce the jerking by "de-greening" it. It's relatively easy to check this with VAGCOM by performing a downward adaptation of channel 1. Gruß Ulf
_________
MG4 Electric
Translated on 24-10-2026, 19:11.
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