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Diagnostic Test Environment

 
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Jan6K

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Post03-05-2004, 18:02    Subject: Diagnostic Test Environment Quote

Hi everyone,

Has anyone among you (as someone mentioned something similar in Jörg's long thread about diagnostic circuits) ever experimented with a kind of small test setup for diagnostic systems, and especially for understanding the functionality of various control units?

Ideally, you should be able to take any control unit with a K-line from scrap (or a known auction house), connect it to ground and 12 volts, and then connect ground, 12V, and the K-line to one of the known diagnostic interfaces. Of course, do this not in the car, but on the desk.

This is likely to produce a lot of errors because the control unit won't have the actual car connected to it, but this should be solvable with a collection of resistors, capacitors, etc. (I'm thinking of something simpler than a main system gateway, perhaps something like an airbag controller or a comfort control unit).

Certainly, such communication should be possible, as the K-line is configured as a bus.

What do you think?

I can imagine several applications for something like that...

Best regards,

Jan.
1Z5 CFHF / AHB H4D


Translated on 19-09-2026, 16:30.
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gerbi
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Post03-05-2004, 21:27    Subject: Diagnostic Test Environment Quote

Exactly for this reason, I have been trying for weeks to get a cheap VAG control unit that is capable of diagnostics, but so far, no luck icon_sad.gif.
Okay, so if anyone has anything to sell (ABS module, MSG module, comfort module, airbag module), bring it on! icon_smile.gif


Translated on 19-09-2026, 16:31.
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Andy
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Post03-05-2004, 21:35    Subject: Diagnostic Test Environment Quote

Hi,

Have you ever considered one of the world's largest online auction platforms? ABS control units for the Golf III and similar models often go for just 1 euro there.
I also got one of those.

Regards,

Andy.


Translated on 19-09-2026, 16:32.
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Jan6K

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Post03-05-2004, 22:53    Subject: Diagnostic Test Environment Quote

Hi,

When I checked earlier, there was a 2002 gasoline engine MSG listed for 1 euro... it should definitely be diagnosable.

Only the TDI parts are very expensive.

@AndyViewing profile: Andy: Besides simply testing the communication, can this ABS module be used for anything else? For example, could you input a frequency into the wheel sensor inputs and then read speed values via VAGCOM?

Best regards,

Jan.
1Z5 CFHF / AHB H4D


Translated on 19-09-2026, 16:33.
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Uwe@Ross-Tech
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Post04-05-2004, 1:15    Subject: Diagnostic Test Environment Translating...

http://www.ross-tech.net/fun/ECUs-sm.jpg

-Uwe-
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Andy
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Post04-05-2004, 19:38    Subject: Diagnostic Test Environment Quote

@Jan6K

Due to a chronic lack of time, I haven't yet progressed beyond the stage of just buying the control unit.
I'd really like to attach it, but right now it's about 450 km away in my garage.

Regards,
Andy.


Translated on 19-09-2026, 16:34.
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gerbi
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Post04-05-2004, 23:15    Subject: Diagnostic Test Environment Quote

The regulations icon_sad.gif shouldn't be too new either (KWP1281 is the target). Do the new regulations } even support that? Oh, and one more thing... not many providers } ship to Switzerland }.


Translated on 19-09-2026, 16:35.
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joergs
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Post05-05-2004, 19:55    Subject: Diagnostic Test Environment Quote

Also, the new regulations shouldn't be too recent either (KWP1281 is the target). Do the new regulations even support that? icon_razz.gif

Okay, let's take the engine control unit (ECU) as an example. Everything that is called EDC15 uses KWp1281. EDC16 (which uses KWp2000 and CAN, where KWp2000 is a requirement for CAN) started appearing around 2003/2004. And these parts probably shouldn't be found yet in the large online auction houses. However, VW radios, specifically the Gamma and Beta models, which are from around 1999, might work well for diagnostics. They should all have diagnostics via KWp1281. This also has a positive side effect: you have music while you're tinkering. }


Translated on 19-09-2026, 16:36.
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Jan6K

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Post05-05-2004, 21:08    Subject: Diagnostic Test Environment Quote

Hi,

You're right, K-Line should already have the device.

The newer ones only use CAN (but since when, and are they all like that?), and they implement K-Line communication via a CAN gateway.

Does anyone know what kind of CPU (or, more precisely, MCU) is used in something like an ABS controller or an MSG (e.g., EDC 15)?

Best regards,

Jan.
1Z5 CFHF / AHB H4D


Translated on 19-09-2026, 16:37.
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WarLord
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Post05-05-2004, 22:02    Subject: Diagnostic Test Environment Quote

Okay, the CAN gateway is just there to bridge signals from the slow CAN bus to the fast CAN bus. The control units should still have a K-line, just like before. I found this information through a Google search. However, I can't understand why the CAN gateway would then report a CAN to K-line connection.

Best regards, WarLord.


Translated on 19-09-2026, 16:38.
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Jan6K

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Post05-05-2004, 22:23    Subject: Diagnostic Test Environment Quote

Hi,

According to my information, the CAN gateway also serves to enable diagnostics of devices that can only be accessed via CAN.

Best regards,

Jan.
1Z5 CFHF / AHB H4D


Translated on 19-09-2026, 16:39.
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Gremlin
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Post06-05-2004, 14:52    Subject: Diagnostic Test Environment Quote

The CAN gateway logically connects the powertrain (500 kbaud), comfort (100 kbaud), and infotainment (100 kbaud, if available) buses.

Furthermore, for diagnostic purposes, it connects the CAN bus to the diagnostic connector and creates a 'virtual' K-line for certain control units, such as for the climate control system and navigation system (highly dependent on the vehicle!).

CU Gremlin.


Translated on 19-09-2026, 16:40.
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cluster2
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Post06-05-2004, 16:41    Subject: Diagnostic Test Environment Quote

@Jan6K

I believe the Infineon C16x family is very popular among car manufacturers. These support CAN 2.0B, and I also have all the prerequisites for the standard protocols. Furthermore, the newer XC16x versions already support J1850.

greeting cluster


Translated on 19-09-2026, 16:41.
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Gremlin
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Post06-05-2004, 20:35    Subject: Diagnostic Test Environment Quote

NARF...

Unfortunately, I don't have that information here. I can tell you more about the processors used and those planned for the future on Tuesday.

The only thing that's certain is that the C1xx series is being discontinued. It's happening far too slowly... the trend is moving towards 32-64 bit architectures and a *lot* more flash memory.

Sure, here is the translation of the text from German to English:

'Cu Gremlin'


Translated on 19-09-2026, 16:42.
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Jan6K

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Post06-05-2004, 22:28    Subject: Diagnostic Test Environment Quote

Hi,

Quote:

Unfortunately, I don't have that information here. I can tell you more about the processors used and those planned for the future on Tuesday.


That would be nice!

Quote:

The only thing that's certain is that the C1xx series is being discontinued. It's happening far too slowly... the trend is moving towards 32-64 bit architectures and a *lot* more flash memory.


It's getting cheaper and cheaper... but other problems are emerging more and more sharply as a result... I'll just say "worst-case execution time analysis."

Best regards,

Jan.
1Z5 CFHF / AHB H4D


Translated on 19-09-2026, 16:43.
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Gremlin
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Post11-05-2004, 12:21    Subject: Diagnostic Test Environment Quote

Okay...

EDC-15: C167 (16-bit), 4-8 MIPS (typical 16 MHz), 0.5-1 MB Flash.
EDC-16: MPC 555 ('Golden Oak', 32-bit), 30-40 MIPS (typical 40 MHz), 1-2 MB Flash.
EDC-16+: MPC 562 / 564 ('Silver/Green Oak', 32-bit), 40-70 MIPS (typical 56 MHz), 2-4 MB Flash.
EDC-17: likely TC1796/TC1766 (32-bit), 100-500 MIPS (up to 400 MHz), 1-32MB Flash.


CU Gremlin.


Translated on 19-09-2026, 16:44.
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