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DieselBär30x Profi-Schrauber


Joined: 01/17/2008 Posts: 3563 Karma: +101 / -0 Location: München & Passau
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12-05-2011, 3:25 Subject: |
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Mulle, why do you always have to ruin my mood before going to bed?
...the thing about the 11V and then only 13.8V after increasing the RPM is making me a bit concerned right now...
So far, there has been no complete system failure of the AI, even with VKM (which is the company's internal designation for the woman with the (curiously) long nose).
Before the mares with the (small) udders get spooked, I should probably check the D+ line to the BNStG or take a look at what "auditom" sent me via private message.
I will report  .
Best regards from Munich!
1. S.verlängerung: Audi A4 Avant quattro, 1,9 TDi MKB: AFN, BJ98, Vollausstattung, +VP1L
2. Moped BMW K1200RS, 130 PS, BJ98, Vollausst.
3. T5 1,9 TDI PD (AXC), BJ04 - nur Ärger!
Translated on 03-07-2026, 15:19.
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ulf Profi-Schrauber

Joined: 04/13/2002 Posts: 11058 Karma: +18 / -0 Location: Saarland 2023 MG ZS Premium Support
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12-05-2011, 6:37 Subject: |
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DieselBär30x wrote: | | ...the thing about the 11V and then 13.8V only after increasing the RPM makes me a bit concerned right now... | Why? This is the classic "self-starting" behavior of an alternator without external excitation, as mentioned above.
Everyone can test it themselves by disconnecting the controller plug, starting the motor, and then slowly applying the throttle while monitoring the on-board voltage.
Gruß Ulf
_________
MG4 Electric
Translated on 03-07-2026, 15:19.
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mullemaus Guest
Free account, no CAN development support
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12-05-2011, 15:01 Subject: |
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Translated on 03-07-2026, 15:19.
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DieselBär30x Profi-Schrauber


Joined: 01/17/2008 Posts: 3563 Karma: +101 / -0 Location: München & Passau
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12-05-2011, 16:21 Subject: |
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Hello everyone!
According to. Mulle's description of the Polo mentioned that the battery was drained after a few days.
While I don't think the engine was running at idle for that entire time  .
That makes me think, especially if there are similarities or potential similarities to the Fabia.
Best regards from Munich!
1. S.verlängerung: Audi A4 Avant quattro, 1,9 TDi MKB: AFN, BJ98, Vollausstattung, +VP1L
2. Moped BMW K1200RS, 130 PS, BJ98, Vollausst.
3. T5 1,9 TDI PD (AXC), BJ04 - nur Ärger!
Translated on 03-07-2026, 15:19.
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ulf Profi-Schrauber

Joined: 04/13/2002 Posts: 11058 Karma: +18 / -0 Location: Saarland 2023 MG ZS Premium Support
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12-05-2011, 16:34 Subject: |
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Sorry, by "normal" I meant the reaction of the (even if intact) alternator to the defect of the missing pre-excitation  .
Gruß Ulf
_________
MG4 Electric
Translated on 03-07-2026, 15:19.
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DieselBär30x Profi-Schrauber


Joined: 01/17/2008 Posts: 3563 Karma: +101 / -0 Location: München & Passau
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dieselschrauber and BM likes this. |
30-05-2011, 20:10 Subject: |
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Hello everyone!
auditom wrote: | Hello Dieselbear,
Look down below, near the starter; there are several cables plugged in, including the cable for the charging control. There are 2 cables in the connector. Try pulling on all the cables, and then unplugging and replugging them; in 99% of cases, the problem is located here. ... |
...and he was exactly right with his 99%  .
The connector in question is located behind the cooler on the left side.
It appears that this connection point has been modified before, as the connector with its two yellow wires is connected to the original D+ (blue) and DF (brown/red(?)) cables coming from the motor wiring harness using crimp connectors.
The current problem was caused by incorrect installation, which resulted in chafing on the repair line. If the yellow pipes had been properly cut to length and not twisted into a loop and stuffed away, the D+ cable wouldn't have been able to rub through in TWO places simultaneously.
Attached are self-explanatory images.
For troubleshooting, I can now confirm that the BNStG (likely an abbreviation for a specific system or component) provides battery voltage on the D+ line when the ignition is ON, which allows for easy measurement. However, the 12V is also present at the DF connector, which initially led to some confusion for me.
Thank you very much (also on behalf of VKM) to everyone for your help, and especially to auditom!!
Best regards from Munich!
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| Mit Quetschverbindern wurde das Reparaturkabel wieder am Motorkabelbaum angeschlossen |
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| Eine von zwei aboxidierten Stellen in Reparaturleitung |
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| Entzwirbelte Reparaturleitung m. Stecker inkl. ZWEI Scheuerstellen |
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1. S.verlängerung: Audi A4 Avant quattro, 1,9 TDi MKB: AFN, BJ98, Vollausstattung, +VP1L
2. Moped BMW K1200RS, 130 PS, BJ98, Vollausst.
3. T5 1,9 TDI PD (AXC), BJ04 - nur Ärger!
Translated on 03-07-2026, 15:19.
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TDI-GTI-4-Motion Profi-Schrauber


Joined: 02/22/2009 Posts: 3872 Karma: +127 / -0
2002 Volkswagen Golf  Premium Support
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31-05-2011, 20:54 Subject: |
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If you don't do everything yourself, right?!
Thank you for the feedback. 
MfG. Michael
VW Golf IV TDI GTI 4-Motion Bj.2002 MKB/GKB: ARL/FEK
VW T4 Pritsche TDI Bj.1999 MKB/GKB: AXG/AFK (Selfmade)
Translated on 03-07-2026, 15:19.
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DieselBär30x Profi-Schrauber


Joined: 01/17/2008 Posts: 3563 Karma: +101 / -0 Location: München & Passau
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31-05-2011, 22:20 Subject: |
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Hey dude!
...as vwSchrauBär so aptly put in his profile:
Quote: | | Do it yourself - instead of shoddy work at the workshop |
Best regards from Munich!
1. S.verlängerung: Audi A4 Avant quattro, 1,9 TDi MKB: AFN, BJ98, Vollausstattung, +VP1L
2. Moped BMW K1200RS, 130 PS, BJ98, Vollausst.
3. T5 1,9 TDI PD (AXC), BJ04 - nur Ärger!
Translated on 03-07-2026, 15:19.
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mullemaus Guest
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01-06-2011, 0:33 Subject: |
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Everything has been checked on this Polo  .
Translated on 03-07-2026, 15:19.
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DieselBär30x Profi-Schrauber


Joined: 01/17/2008 Posts: 3563 Karma: +101 / -0 Location: München & Passau
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01-06-2011, 22:45 Subject: |
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Hey Mulle!
(Official-) Proposal:
If you bring yourself and the Polo to the meeting, I'd be happy to stick my (slightly alcohol-influenced) interruption-seeking probe into your wiring harness  .
Best regards from Munich!
EDIT:
mullemaus wrote: | ... Funny: Ignition on, after 2...3 seconds, ALL the lights go out. AI looks like a key in a pocket  | .
In VKM's Fabia, the engine warning light illuminates on the instrument cluster and remains on until the engine starts! *note*
Mulle, what kind of engine variant is the Polo?
1. S.verlängerung: Audi A4 Avant quattro, 1,9 TDi MKB: AFN, BJ98, Vollausstattung, +VP1L
2. Moped BMW K1200RS, 130 PS, BJ98, Vollausst.
3. T5 1,9 TDI PD (AXC), BJ04 - nur Ärger!
Translated on 03-07-2026, 15:19.
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