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Erikmar
Joined: 08/11/2026 Posts: 10 Karma: +0 / -0
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12-08-2026, 11:49 Subject: T4 AJT ESP Issues: Troubleshooting & Solutions |
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"Hi, I have a VW T4 Caravelle from 2002 with the AJT 2.5 TDI engine. My problem is that the car was heavily smoking black during driving and then stalled. Since then, it hasn't started properly. I've been able to pinpoint the source of the problem to the mass airflow sensor. Here's my issue: I can see the target value in function block 02 and observe how it changes when I adjust things. In function block 019, which shows the initial values, I should have 1 volt and 5 volts, but instead, I only get 1 volt on both readings. VCDS reported an error code: "mass airflow sensor - lower limit."
Can someone help me with this?
Translated on 12-08-2026, 11:50.
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dieselschrauber Administrator


Joined: 04/12/2002 Posts: 18061 Karma: +796 / -0 Location: St.Gallen 2018 Volkswagen T6 
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12-08-2026, 12:04 Subject: T4 AJT ESP Issues: Troubleshooting & Solutions |
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[Translating...] Autoscan?
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Erikmar
Joined: 08/11/2026 Posts: 10 Karma: +0 / -0
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12-08-2026, 12:27 Subject: T4 AJT ESP Issues: Troubleshooting & Solutions |
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I'll send it over later.
Translated on 12-08-2026, 12:27.
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Erikmar
Joined: 08/11/2026 Posts: 10 Karma: +0 / -0
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12-08-2026, 12:58 Subject: T4 AJT ESP Issues: Troubleshooting & Solutions |
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It's not showing me any errors right now.
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Translated on 12-08-2026, 12:59.
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Erikmar
Joined: 08/11/2026 Posts: 10 Karma: +0 / -0
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12-08-2026, 15:05 Subject: T4 AJT ESP Issues: Troubleshooting & Solutions |
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Okay, all the measurements are within acceptable limits except between values of 3 and 5, or 6 and 7, where there is no resistance detected.
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Translated on 12-08-2026, 15:06.
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Erikmar
Joined: 08/11/2026 Posts: 10 Karma: +0 / -0
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12-08-2026, 15:19 Subject: T4 AJT ESP Issues: Troubleshooting & Solutions |
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Okay, yes, that's right. And before I forget, the anchor switch – specifically, the quantity selector – isn't working at all; it doesn't engage or disengage when you turn the ignition on.
Translated on 12-08-2026, 15:20.
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Herbert Profi-Schrauber

Joined: 06/22/2005 Posts: 4611 Karma: +1326 / -0
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12-08-2026, 15:21 Subject: T4 AJT ESP Issues: Troubleshooting & Solutions |
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"Someone is objecting to the automatic scanning."
Does "no resistance" mean a measured value of R = infinity or R = 0?
"hg"
Horch A4 8K CJCD
Golf 7 DDYA
(+ Audi 80 Avant B4 1Z 475Tkm - habe ich vom ersten bis zum letzten Tag gerne gefahren)
(+ Passat Variant 32B CY 400Tkm)
Translated on 12-08-2026, 15:22.
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Erikmar
Joined: 08/11/2026 Posts: 10 Karma: +0 / -0
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12-08-2026, 15:23 Subject: T4 AJT ESP Issues: Troubleshooting & Solutions |
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In my case, "no resistance" means an infinitely high resistance.
I'm sorry, I could have described that better.
Translated on 12-08-2026, 15:23.
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Herbert Profi-Schrauber

Joined: 06/22/2005 Posts: 4611 Karma: +1326 / -0
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12-08-2026, 15:34 Subject: T4 AJT ESP Issues: Troubleshooting & Solutions |
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Okay.
Horch A4 8K CJCD
Golf 7 DDYA
(+ Audi 80 Avant B4 1Z 475Tkm - habe ich vom ersten bis zum letzten Tag gerne gefahren)
(+ Passat Variant 32B CY 400Tkm)
Translated on 12-08-2026, 15:34.
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Erikmar
Joined: 08/11/2026 Posts: 10 Karma: +0 / -0
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12-08-2026, 15:36 Subject: T4 AJT ESP Issues: Troubleshooting & Solutions |
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Okay, and why doesn't the slider perform a reference run when starting? And how are the values "1,... V" obtained in the VB 19?
Translated on 12-08-2026, 15:36.
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Herbert Profi-Schrauber

Joined: 06/22/2005 Posts: 4611 Karma: +1326 / -0
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12-08-2026, 16:08 Subject: T4 AJT ESP Issues: Troubleshooting & Solutions |
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You're reading at least 1 MΩ up there, right?
Horch A4 8K CJCD
Golf 7 DDYA
(+ Audi 80 Avant B4 1Z 475Tkm - habe ich vom ersten bis zum letzten Tag gerne gefahren)
(+ Passat Variant 32B CY 400Tkm)
Translated on 12-08-2026, 16:09.
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Erikmar
Joined: 08/11/2026 Posts: 10 Karma: +0 / -0
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12-08-2026, 16:11 Subject: T4 AJT ESP Issues: Troubleshooting & Solutions |
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Okay, that seems right, but under the measurement block "019," there's a "start" and I think a "stop" function, or something like that. The voltages have always been around 0.7V and a good 4V, but now both are showing the same value, which is about 1V.
Translated on 12-08-2026, 16:12.
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Herbert Profi-Schrauber

Joined: 06/22/2005 Posts: 4611 Karma: +1326 / -0
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12-08-2026, 16:53 Subject: T4 AJT ESP Issues: Troubleshooting & Solutions |
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Okay, here's the translation:
"Now, please provide the car scan."
Horch A4 8K CJCD
Golf 7 DDYA
(+ Audi 80 Avant B4 1Z 475Tkm - habe ich vom ersten bis zum letzten Tag gerne gefahren)
(+ Passat Variant 32B CY 400Tkm)
Translated on 12-08-2026, 16:53.
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Rüdi Profi-Schrauber

Joined: 03/05/2005 Posts: 1508 Karma: +642 / -0 Location: Nord/Osthessen 2001 Audi A4 Avant Premium Support
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12-08-2026, 17:46 Subject: T4 AJT ESP Issues: Troubleshooting & Solutions |
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Suspected cable break in the area of the starter motor.
Sommer: A4 B5 Avant 2,5 TDI Quattro Facelift (AKN silber)
Wartet auf H Kennzeichen: A4 B5 Avant 1.9 TDI Quattro (AFN Schwarz)
Winter: A4 B5 Avant TDI Quattro (AFN rot)
Alltags Spardose: Audi A2 1.4 TDI (AMF Silber)
Translated on 12-08-2026, 17:46.
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Erikmar
Joined: 08/11/2026 Posts: 10 Karma: +0 / -0
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12-08-2026, 18:47 Subject: T4 AJT ESP Issues: Troubleshooting & Solutions |
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Hi.
Okay, so the explanation for why the FB 019 values were at 1V: There are two hidden fuses inside the unit, above the relays. One of them was blown. Since then, it's been working fine.
Translated on 12-08-2026, 18:47.
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