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Repair of PD elements?

 
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karlstein12
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Post09-08-2004, 12:53    Subject: Repair of PD elements? Quote

Hello everyone,

"About two years ago, I heard from a Bosch employee that Bosch was working on a repair solution for the particulate filter elements (PD elements). He described it as follows: the nozzle part, which is a wear item, could be replaced."
Now, my question is:
Is this repair option already available, or is it only an option for specialized maintenance companies (e.g., those dealing with replacement parts)?
Unfortunately, I've lost contact with that man, and I couldn't find anything about him in the forum.

Greetings.
Rupert Gschwendtner.


Translated on 16-07-2026, 13:16.
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Thomas
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Post09-08-2004, 14:01    Subject: Repair of PD elements? Quote

Hi,

Regarding this topic, I'm generally interested in whether the PD injectors are built with a modular design, similar to the DSLA fuel injectors with their two-spring retaining system.

Greetings.
Thomas.
-----------------------------------------------------
Golf 3 TDI AFN Bj. 1997 -verkauft
Audi S2 ADU Bj. 1993
Polo 86c 2F 1W Bj. 1994 - verkauft
Audi A3 TDI ASZ Bj. 2001


Translated on 16-07-2026, 13:17.
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karlstein12
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Post13-08-2004, 9:36    Subject: Repair of PD elements? Quote

Hello,

ich hab leider keine Schnittzeichnung von einem PD-Element gefunden, nur Darstellungen vom Funktionschema. Aber wenn man sich ein Foto ansieht, kann man am Düsenteil, am Pumpenteil und am Magnetventil Sechskant-, bzw. Schlüsselflächen erkennen. Demnach sind die Dinger verschraubt und sollten dann auch zerlegbar sein (modularer Aufbau). Hat hier im Forum noch niemand ein PD-Element auseinandergenommen?? EIt would be interesting to see what's inside.
The question is also whether any adjustments are needed after disassembly and reassembly.

I'm sure there are also Bosch employees in this forum who would know about that!


Greetings.

Rupert.


Translated on 16-07-2026, 13:18.
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joergs
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Post13-08-2004, 10:21    Subject: Repair of PD elements? Quote

something different:

'At egedöns, there's someone offering a complete set of PD elements for the 96kW engine for €199. They are brand new and also the improved version. In my opinion, it's not worth repairing the old ones. I bought a set and was really pleasantly surprised by the quality for that price!'


Translated on 16-07-2026, 13:19.
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dieselmartin
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Post13-08-2004, 10:32    Subject: Repair of PD elements? Quote

I think I messed something up icon_smile.gif}.

http://www.luxus-wg.de/~martin/auto_bilder/PD_Element.JPG

http://www.luxus-wg.de/~martin/auto_bilder/PD_Element2.JPG

(This file is 300 KB and will be uploaded via DSL, so please be patient.)

Okay, please provide the German text you would like me to translate into English. I will only provide the translation.
Transparency, Teamwork
... there was another T.

I don't know what the f*ck it was.


Translated on 16-07-2026, 13:20.
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karlstein12
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Post13-08-2004, 12:11    Subject: Repair of PD elements? Quote

Hello,

@jeorgs
I haven't seen such an offer at "egedöns," what is the name of the provider?
You're absolutely right; at that price, it doesn't make sense to repair it.

@dieselmartinViewing profile: dieselmartin
Thank you for the excellent technical drawings!


Greetings.

Rupert.


Translated on 16-07-2026, 13:21.
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Thomas
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Post13-08-2004, 12:25    Subject: Repair of PD elements? Quote

Hello,

Be careful with the parts. For example, PD elements from an AWX or ASZ are sometimes sold as ARL PD elements because it's generally known that they are the same. While in some cases they really were identical, there are also smaller components that wouldn't function correctly in an ARL or a performance-enhanced AJM, etc. I don't have the part numbers handy right now, but I can post them if needed.

Greetings.
Thomas.

P.S.: I meant to ask if it's possible to interchange the "nozzles" of the pressure differential (PD) elements with each other, and whether adjustments would then be necessary.
-----------------------------------------------------
Golf 3 TDI AFN Bj. 1997 -verkauft
Audi S2 ADU Bj. 1993
Polo 86c 2F 1W Bj. 1994 - verkauft
Audi A3 TDI ASZ Bj. 2001


Translated on 16-07-2026, 13:22.
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joergs
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Post13-08-2004, 12:58    Subject: Repair of PD elements? Quote

Here, for example.

http://cgi.ebay.de/ws/eBayISAPI.dll?ViewItem&category=33554&item=7915366312&rd=1

'Although they are from the 96kW engine...'

According to AKTE, the originally installed series is...


Translated on 16-07-2026, 13:23.
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