VCDS and OBD diagnostic device in the On-Board Diagnostics Shop
Diesel, Engine Technology and Vehicle Technology. Repair, Maintenance and Diagnostics (OBD).

Gearbox Problems Polo 9N 1.9 SDI

 
New Topic Reply 🔗 🖨 Dieselschrauber - Index » Transmission, Chassis, Body & Interior
Author Message
Rudi
Guest




 


Free account, no CAN development support

Post27-11-2006, 8:38    Subject: Gearbox Problems Polo 9N 1.9 SDI Quote

Hi,
It's a 2002 Polo 9N with a 1.9L SDI engine and a five-speed manual transmission.
'When the engine is cold, everything seems fine, but as soon as the car/transmission warms up...'
When the engine gets warm, the fifth gear cannot be engaged.
Kennt jemandem hier dieses Problem? Solution?

Sure, here's the translation:

'Thx' is short for 'thanks.' It's a casual way to express gratitude.

Rudi.


Translated on 30-08-2026, 18:05.
Back to top
ulf
Profi-Schrauber
Profi-Schrauber


Joined: 04/13/2002
Posts: 11058
Karma: +18 / -0   Thank you, like it!
Location: Saarland
2023 MG ZS
Premium Support

Post27-11-2006, 8:54    Subject: Gearbox Problems Polo 9N 1.9 SDI Quote

Hi Rudi,

I haven't heard of any specific problems related to the 9N model, so here's some general information:

Does it still warm up with the engine idling, or is it possible that the clutch is no longer disengaging properly?

Where is the hot-start lock located?
When shifting gears -> would you then encounter a "hard" resistance?
Regarding the gearbox -> then, at the locking mechanism, you should be able to feel the elasticity of the shift rods or cables.

Could it be that there's a "partially misaligned" gear linkage between the shift lever and the gearbox, which, due to thermal expansion at higher temperatures, is blocking gear 5?
Try shifting directly into 5th gear while the engine is still warm. If that works, then adjust the gear linkage.

Oder kommt man warm noch halb in die Schaltgasse 5 rein, d.h. der Knüppel läßt sich nur noch ein kleines Stück nach rechts + links bewegen, wie z.B. im 3. Gang?
Then, in my opinion, it's more likely to be in the transmission icon_sad.gif.
Gruß Ulf
_________

MG4 Electric


Translated on 30-08-2026, 18:07.
Back to top Profile PM Garage
Rudi
Guest




 


Free account, no CAN development support

Post27-11-2006, 9:21    Subject: Gearbox Problems Polo 9N 1.9 SDI Quote

Hi Ulf,
Thank you for the response.
I'll just pass them along for now (the car is a bit further away, so I can't...).
I don't have direct access - that's why I don't have access to the GKB (German Knowledge Base).

Best regards,
Rudi


Translated on 30-08-2026, 18:08.
Back to top
New Topic Reply 🔗 🖨 Dieselschrauber - Index » Transmission, Chassis, Body & Interior
Similar articles and topics
Topic Forum
No new posts Polo 86c 40 kW, year 1992, 1272 ccm, AAV throttle potenti... Faults & Documentation (Audi, VW, Seat/Cupra, Skoda)
No new posts Doku Polo 9N, Vibrationen Faults & Documentation (Audi, VW, Seat/Cupra, Skoda)
No new posts WIV reset on VW Polo 9N TDI Faults & Documentation (Audi, VW, Seat/Cupra, Skoda)
No new posts Polo 6R On-Board Diagnostics (OBD)
No new posts VW Polo tdi-WFS Diesel Engine Technology
No new posts Polo 86c, year of manufacture 1992 Gasoline Engine Technology
No new posts Polo TDI Diesel Engine Technology
Jump to:  
You cannot post new topics in this forum.