VCDS and OBD diagnostic device in the On-Board Diagnostics Shop
Diesel, Engine Technology and Vehicle Technology. Repair, Maintenance and Diagnostics (OBD).

Fuel Injector Problem: 1Z Cylinder 4 GSK Removal?

 
New Topic Reply 🔗 🖨 Dieselschrauber - Index » Diesel Engine Technology
Author Message
dieselmartin
Profi-Schrauber
Profi-Schrauber
Avatar-dieselmartin

Joined: 03/13/2003
Posts: 10121
Karma: +29 / -0   Thank you, like it!
Location: in der Werkstatt
2007 Volkswagen Passat
Premium Support

Post07-02-2006, 12:08    Subject: Fuel Injector Problem: 1Z Cylinder 4 GSK Removal? Quote

Hi.

Do you need to disconnect the fuel line to injector 4 if you want to remove the glow plug?

Here in the forum, there's a picture that hints at this, but as far as I know, it doesn't explicitly state whether or not it *must* be done like that.

That's exactly the one I have, and I forgot to do it during the Duesen swap (where's my hammer? X).
Transparency, Teamwork
... there was another T.

I don't know what the f*ck it was.


Translated on 11-08-2026, 23:14.
Back to top Profile PM Garage
cksIT
Blaumann
Blaumann


Joined: 05/22/2004
Posts: 399
Karma: +18 / -0   Thank you, like it!
Location: Riedstadt

Support

Post07-02-2006, 13:19    Subject: Fuel Injector Problem: 1Z Cylinder 4 GSK Removal? Quote

No, it's not necessary, but when screwing in the new one, you should initially start by hand to avoid tilting it. Once it's properly seated in the threads (and straight), you can easily continue with a wrench.
Man muss es nicht brauchen, aber man muss es haben!


Translated on 11-08-2026, 23:15.
Back to top Profile PM
Strange
Blaumann
Blaumann


Joined: 06/25/2003
Posts: 52
Karma: +7 / -0   Thank you, like it!


Support

Post08-02-2006, 1:11    Subject: Fuel Injector Problem: 1Z Cylinder 4 GSK Removal? Quote

I can confirm that; I replaced my Bosch spark plugs with cheaper Beru ones after 180,000 km (3 were defective).
A long 10mm socket wrench has proven to be extremely helpful. It allows you to remove the glow plugs (spark plugs) without much hassle. (Volkswagen Golf 3)


Translated on 11-08-2026, 23:16.
Back to top Profile PM
kapernaum
Guest




 


Free account, no CAN development support

Post08-02-2006, 7:50    Subject: Fuel Injector Problem: 1Z Cylinder 4 GSK Removal? Quote

Hi,

The long-handled 10mm wrench mentioned earlier is more than worth its weight in gold for this procedure...

I've replaced the spark plugs once with the fuel injector line disconnected and once with it connected. It's a tight fit around the electrical connector, but with the long socket wrench and some careful maneuvering, you can get it done.


Translated on 11-08-2026, 23:17.
Back to top
dieselmartin
Profi-Schrauber
Profi-Schrauber
Avatar-dieselmartin

Joined: 03/13/2003
Posts: 10121
Karma: +29 / -0   Thank you, like it!
Location: in der Werkstatt
2007 Volkswagen Passat
Premium Support

Post08-02-2006, 9:27    Subject: Fuel Injector Problem: 1Z Cylinder 4 GSK Removal? Quote

OK, thank you.

"When you take everything out, it's simple; I tested that myself. (I removed the nozzles and then, as a test, took out one spark plug to try and get things flowing because the nozzle seats were dirty)."

Once everything was put back together, I took measurements and found that the Z4 spark plug is faulty.

A 1/4" 10mm deep socket is already ready - because you can never reach the large 1/2" 10mm socket with a regular wrench icon_smile.gif.

Okay, please provide the German text you would like me to translate into English. I will only provide the translation.
Transparency, Teamwork
... there was another T.

I don't know what the f*ck it was.


Translated on 11-08-2026, 23:18.
Back to top Profile PM Garage
Georg-TDI
Guest




 


Free account, no CAN development support

Post08-02-2006, 10:06    Subject: Fuel Injector Problem: 1Z Cylinder 4 GSK Removal? Quote

OK, thank you.
...
A 1/4' 10mm deep socket is already ready - because you can never reach the large 1/2' 10mm socket with a regular wrench. icon_smile.gif
m;

Then nothing can possibly go wrong!

Last winter, I also replaced all four glow plugs without disconnecting the injector lines.


Translated on 11-08-2026, 23:20.
Back to top
dieselmartin
Profi-Schrauber
Profi-Schrauber
Avatar-dieselmartin

Joined: 03/13/2003
Posts: 10121
Karma: +29 / -0   Thank you, like it!
Location: in der Werkstatt
2007 Volkswagen Passat
Premium Support

Post09-02-2006, 10:04    Subject: Fuel Injector Problem: 1Z Cylinder 4 GSK Removal? Quote

Yep, it worked!

10-inch long nut - cross joint - extension - torque wrench.

And this morning, the test... nothing! Aaaaaaaahhhh, it's too warm!! It didn't glow!!

It started well, but he choked once or twice. It's strange that it didn't glow. My outdoor thermometer showed 4.1 degrees Celsius. But I was still on my way until 1:00 AM and then put him in the garage while he was still warm... there must have been some residual heat.

Okay, please provide the German text you would like me to translate into English. I will only provide the translation.
Transparency, Teamwork
... there was another T.

I don't know what the f*ck it was.


Translated on 11-08-2026, 23:21.
Back to top Profile PM Garage
New Topic Reply 🔗 🖨 Dieselschrauber - Index » Diesel Engine Technology
Similar articles and topics
Topic Forum
No new posts Golf 5 1.4 BUD Misfire 2. Cylinder Faults & Documentation (Audi, VW, Seat/Cupra, Skoda)
No new posts PD Injector Data: 3-Cylinder Engine Performance Technical Data
No new posts PD Injector Data: 4-Cylinder Engine Performance Technical Data
No new posts Brechende-platzende Einspritzleitung JR/SA Diesel Engine Technology
No new posts Audi A4 B7: Seat Occupancy Disable Coding On-Board Diagnostics (OBD)
No new posts Erwin Kicks Out Private Individuals? Dieselschrauber Bar
No new posts Wasserpumpenwechsel Sharan TDI (klima muß raus?) Transmission, Chassis, Body & Interior
Jump to:  
You cannot post new topics in this forum.