VCDS und OBD Diagnosegerät
CAN Hardware, CAN Software, CAN Protocols - CAN-Bus Forum for your CAN-Bus project. CAN-Bus and Electronics.

Is it important to install the turbocharger in a specific location?

 
Go to page: 1, 2  Next
New Topic Reply 🔗 🖨 Dieselschrauber - Overview » Diesel Engine Technology
Author Message
rodNeX
Guest




 


Free account, no CAN development support

Post12-07-2009, 17:59    Title: Is it important to install the turbocharger in a specific location? Quote

Hi,

ist es beim Einbau eines Laders wichtig, dass der Ölzulauf oben und der Ölablauf unten ist?

Oder kann man den drehen, wie man will (Natürlich erfolgen Zu- und Ablauf über die richtigen Bohrungen)?

Gruß Rod
Back to top
matthiasTDI96
Profi-Schrauber
Profi-Schrauber


Forum member since: 27.02.2003
Posts: 5886
Karma: +251 / -0   Thank you, like!


Premium Support

Post13-07-2009, 6:26    Title: Is it important to install the turbocharger in a specific location? Quote

Okay, here's the translation, keeping the HTML/BBCode tags and URLs intact:

Also aus dem Bauch Raus: Ablauf nach unten, nicht das es nach dem ABstellen des Motors zu Verkokungen kommt.....
Back to top Profile PM
Bertil
Profi-Schrauber
Profi-Schrauber


Forum member since: 15.04.2002
Posts: 5628
Karma: +108 / -0   Thank you, like!


Premium Support

Post13-07-2009, 9:05    Title: Is it important to install the turbocharger in a specific location? Quote

Refer to the manufacturer's specifications (data sheet) for the exact installation location.
Gruß Bertil

Skoda 5E5 CZDA + Mini R50 W10 + VW ID.3 + Fiat Ducato 250 + 161 DX

*** Technische Anfragen per PN werden von mir nicht beantwortet! ***
Back to top Profile PM
christians
Profi-Schrauber
Profi-Schrauber


Forum member since: 05.09.2002
Posts: 2105
Karma: +17 / -0   Thank you, like!
Location: Sauerland

Premium Support

Post13-07-2009, 20:50    Title: Is it important to install the turbocharger in a specific location? Quote

This will probably end up being the same regarding the location of the oil drain within the housing. Crankcases only have contactless seals between the oil and air/exhaust, so standing oil would flow through.
Gruß Christian
A6 BPP, Ex-A6 AKN (Gurke), Ex-Audi100 92 AAT (5Zyl.)
Back to top Profile PM
Tagessuppe
Profi-Schrauber
Profi-Schrauber


Forum member since: 13.11.2002
Posts: 1140
Karma: +36 / -0   Thank you, like!
Location: Wien
2001 Audi A2 Consumption
Premium Support

Post15-07-2009, 16:31    Title: Is it important to install the turbocharger in a specific location? Quote

Correct! The contactless labyrinth poem only works correctly when the rotor is turning.

If the oil were inside, it would seek a path around the seals.


Last edited on 15-07-2009, 17:34, edited 1 time in total.
Back to top Profile PM Garage
rodNeX
Guest




 


Free account, no CAN development support

Post15-07-2009, 16:58    Title: Is it important to install the turbocharger in a specific location? Quote

Okay, hier ist die Übersetzung:

Aha, thanks for the information!

Can I tilt the rotor (e.g., compressor side higher than the pump side),
or must it be mounted completely horizontally?

Best regards, Rod
Back to top
Bertil
Profi-Schrauber
Profi-Schrauber


Forum member since: 15.04.2002
Posts: 5628
Karma: +108 / -0   Thank you, like!


Premium Support

Post15-07-2009, 19:17    Title: Is it important to install the turbocharger in a specific location? Quote

AGAIN:

This depends on the specifications of the loader. You should obtain these from the manufacturer, where the correct mounting position and possible tilting angles in all axes are specified.

This can vary significantly from loader to loader.

In general, nothing can be said about this.
Gruß Bertil

Skoda 5E5 CZDA + Mini R50 W10 + VW ID.3 + Fiat Ducato 250 + 161 DX

*** Technische Anfragen per PN werden von mir nicht beantwortet! ***
Back to top Profile PM
rodNeX
Guest




 


Free account, no CAN development support

Post15-07-2009, 19:25    Title: Is it important to install the turbocharger in a specific location? Quote

Obtaining a data sheet is practically impossible.

The loader is a Perkins loader from a Perkins industrial engine.
This is not a KKK or Garrett aftermarket loader.
Back to top
christians
Profi-Schrauber
Profi-Schrauber


Forum member since: 05.09.2002
Posts: 2105
Karma: +17 / -0   Thank you, like!
Location: Sauerland

Premium Support

Post15-07-2009, 20:47    Title: Is it important to install the turbocharger in a specific location? Quote

If nothing is known, I would also consider oil passage as a limiting factor when looking at the tilting angle. In this case, oil in the fresh air part would be more acceptable than on the exhaust side.

The weight of the rotor, which also exerts axial force, should be negligible compared to the gas forces, which also exert axial force. In larger flow machines, these forces are compensated for through a clever design that utilizes the forces on the "back" of the rotor. I believe that this would not work so well in a small ATL, especially since it is operated with very different load conditions.
Gruß Christian
A6 BPP, Ex-A6 AKN (Gurke), Ex-Audi100 92 AAT (5Zyl.)
Back to top Profile PM
Bertil
Profi-Schrauber
Profi-Schrauber


Forum member since: 15.04.2002
Posts: 5628
Karma: +108 / -0   Thank you, like!


Premium Support

Post15-07-2009, 22:01    Title: Is it important to install the turbocharger in a specific location? Quote

[quote="rodNeX"]...
The loader is a Perkins loader from a Perkins industrial engine.
...[/quote]
This doesn't really help much. Without the datasheet, you won't be able to proceed.
Someone must have manufactured the charger. Perkins doesn't make their own.
There are still plenty of other manufacturers besides Borg Warner (KKK) and Honeywell (Garrett). Try IHI, MHI, Komatsu, Napier or Caterpillar. I would start with Caterpillar. icon_wink.gif They have built a lot of chargers for Perkins.

There are only very few chargers that can be tilted. The charger axle must be largely horizontal in most cases. Otherwise, the charger shaft bearings won't function properly and the closing would be extremely high.
Gruß Bertil

Skoda 5E5 CZDA + Mini R50 W10 + VW ID.3 + Fiat Ducato 250 + 161 DX

*** Technische Anfragen per PN werden von mir nicht beantwortet! ***
Back to top Profile PM
rodNeX
Guest




 


Free account, no CAN development support

Post16-07-2009, 1:57    Title: Is it important to install the turbocharger in a specific location? Quote

Hello,

and thank you both.

So, I will aim to adjust the horizontal position of the loader arm.
Of course, this is not entirely easy, but I want the loader to hold and function properly...

Regarding the manufacturer:
It seems to be a Perkins loader, as there is not only a Perkins type plate, but also 'Perkins' is cast into the compressor housing.

I will take a photo if I have the opportunity.

Regards,
Rod
Back to top
christians
Profi-Schrauber
Profi-Schrauber


Forum member since: 05.09.2002
Posts: 2105
Karma: +17 / -0   Thank you, like!
Location: Sauerland

Premium Support

Post16-07-2009, 12:05    Title: Is it important to install the turbocharger in a specific location? Quote

[quote="Bertil"] The loading axle must be largely horizontal in most cases. Otherwise, the loading axle bearings will not function properly, and the resulting load would be extremely high.[/quote]

Do you know the reason for this?
Gruß Christian
A6 BPP, Ex-A6 AKN (Gurke), Ex-Audi100 92 AAT (5Zyl.)
Back to top Profile PM
Bertil
Profi-Schrauber
Profi-Schrauber


Forum member since: 15.04.2002
Posts: 5628
Karma: +108 / -0   Thank you, like!


Premium Support

Post16-07-2009, 22:17    Title: Is it important to install the turbocharger in a specific location? Quote

[quote="christians"]...
Do you know the reason?[/quote]
Think about how bearings are designed and how they work in a turbocharger. Especially when the oil pressure in the engine stops, the rotor would immediately follow with its full weight due to gravity (while still rotating at a relatively high speed). The bearing surface that faces "down" would quickly show signs of wear. In this case, you would need to counteract this constructively (which is certainly possible). However, this is not cost-effective at the rotor's speeds.

I can ask a counter-question:
Why are there so few known Otto engines with (bearing-supported) crankshafts that run vertically? They all run horizontally.

Same principle, but bigger icon_wink.gif
Gruß Bertil

Skoda 5E5 CZDA + Mini R50 W10 + VW ID.3 + Fiat Ducato 250 + 161 DX

*** Technische Anfragen per PN werden von mir nicht beantwortet! ***
Back to top Profile PM
matthiasTDI96
Profi-Schrauber
Profi-Schrauber


Forum member since: 27.02.2003
Posts: 5886
Karma: +251 / -0   Thank you, like!


Premium Support

Post17-07-2009, 6:34    Title: Is it important to install the turbocharger in a specific location? Quote

[quote="Bertil"]

I can certainly ask a counter-question:
Why are so few Otto engines known to have (plain-bearing) crankshafts that run vertically? They all run horizontally.

Same principle, just bigger icon_wink.gif[/quote]
...to be honest, I can't think of any meaningful applications in the automotive sector specifically... perhaps in a helicopter or some other exotic machine... icon_smile.gif
Back to top Profile PM
christians
Profi-Schrauber
Profi-Schrauber


Forum member since: 05.09.2002
Posts: 2105
Karma: +17 / -0   Thank you, like!
Location: Sauerland

Premium Support

Post17-07-2009, 12:07    Title: Is it important to install the turbocharger in a specific location? Quote

ATL uses wedge-shaped bearings and not just simple contact surfaces because the gas pressure can be higher than the weight force in some cases. The radial bearings also have the same problem when the engine is stopped.

Lawnmowers also have a vertical engine.
Gruß Christian
A6 BPP, Ex-A6 AKN (Gurke), Ex-Audi100 92 AAT (5Zyl.)
Back to top Profile PM
matthiasTDI96
Profi-Schrauber
Profi-Schrauber


Forum member since: 27.02.2003
Posts: 5886
Karma: +251 / -0   Thank you, like!


Premium Support

Post17-07-2009, 13:08    Title: Is it important to install the turbocharger in a specific location? Quote

...ok, exotic construction machinery and lawnmowers... but lawnmowers and bearings???
Back to top Profile PM
New Topic Reply 🔗 🖨 Dieselschrauber - Overview » Diesel Engine Technology
Go to page: 1, 2  Next
Similar articles and topics
Topic Forum
No new posts Turbolader Instandsetzung 1,9 TDI ASZ Fehlersuche & Anleitungen
No new posts Doku Transporter 7D, MKB ACV, Turbolader-Pfeifen Fehler und Dokumentation (Audi, VW, Seat/Cupra, Skoda)
No new posts Doku Sharan, Pfeifgeräusche vom Turbolader Fehler und Dokumentation (Audi, VW, Seat/Cupra, Skoda)
No new posts LDA-beste Einbaulage in G3 Diesel Motorentechnik
No new posts Ganz wichtig!!! Sharan Afn in G3 Diesel Motorentechnik
No new posts Sind die Plastikluftführungen vor dem Luftfilter wichtig? Diesel Motorentechnik
No new posts OT: Rückstau / Gegendruck beim Benziner wichtig? Diesel Motorentechnik
Jump to:  
You cannot post new topics in this forum.