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A4 1.8T AEB - No boost / power

 
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klahaui
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Post02-04-2014, 20:42    Subject: A4 1.8T AEB - No boost / power Quote

Hi,
The A4 is from 1997 and has the engine code AEB. The customer identified a defect in the product's performance and reported increased consumption.
Troubleshooting with VCDS revealed that the mass airflow sensor (MAF) was defective.
A further diagnosis revealed a duty cycle of 99% at the N75 valve across all engine speeds and load conditions, except when the engine was idling. Since this engine does not have a turbocharger pressure sensor, the pressure was measured using an indicator, which showed 0 bar of boost pressure.

The cause of the error was a broken wastegate linkage.
Since I couldn't find a can, I simply welded everything together.

Perhaps some people have made similar mistakes before.
Sure, here's the translation:

"Best regards," or "Sincerely,"
Kaum macht man es richtig, funktioniert es!
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klahaui
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Post02-04-2014, 21:05    Subject: Re: A4 1.8T AEB - No boost / power loss Quote

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mullemaus
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Post02-04-2014, 21:27    Subject: A4 1.8T AEB - No boost / power Quote

Unfortunately, it's not quite as rare as you might think. icon_wink.gif
Unfortunately, this has happened to me before. It often breaks cleanly at the beginning of the thread. icon_wink.gif
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Steffen G
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Post02-04-2014, 22:09    Subject: A4 1.8T AEB - No boost / power Quote

Hi!

I'm sorry, but you've really messed up badly.

I've also experienced issues with the 1.8 T engine before, but in that case, the wastegate valve was just very loose, not broken yet.

If I understand correctly, the bolts on the exhaust pipe have broken off.

I always get extremely scared of this kind of horror.
and that's why I will never give up my gas cylinders.
It looks like you're going to be allowed to remove the turbo, icon_sad.gif
to drill out the bolts.

Then get some welding equipment to heat up the nuts that secure the exhaust manifold.
Don't you dare take the engine out!
And check the plan dimensions for any discrepancies, otherwise it will become even more expensive.
Grüße, Steffen!

Golf 4 TDI,
T4 Doka-Pritsche, paar Oldtimer
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klahaui
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Post03-04-2014, 6:22    Subject: A4 1.8T AEB - No boost / power Quote

Everything's fine, Steffen, nothing broken icon_lol.gif.
Take a look behind the bolt towards the wastegate rod.
I used a rust remover and soaked everything in it about an hour ago, hoping it would work, and it did.
It's running again now, after about 4 hours of work.

Best regards,
Kaum macht man es richtig, funktioniert es!
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