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Herbert Profi-Schrauber

Joined: 06/22/2005 Posts: 4629 Karma: +1344 / -0
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21-08-2017, 20:52 Subject: Polo 6R Brake Pads: Replacement Guide |
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Hi,
When replacing the pads on the FS III disc brake, the caliper is loosened and removed along with the pads. According to the manufacturer's instructions, that's the theory. However, if the pads are worn and have recessed into the disc, the pads need to be separated beforehand. How do you do it? I've managed to do it, but there's no good place to grip either a clamp or pliers. I couldn't push the piston back manually.
hg
Herbert. Horch A4 8K CJCD
Golf 7 DDYA
(+ Audi 80 Avant B4 1Z 475Tkm - habe ich vom ersten bis zum letzten Tag gerne gefahren)
(+ Passat Variant 32B CY 400Tkm)
Translated on 10-10-2026, 16:50.
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dieselschrauber Administrator


Joined: 04/12/2002 Posts: 18119 Karma: +801 / -0 Location: St.Gallen 2018 Volkswagen T6 
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21-08-2017, 20:57 Subject: Polo 6R Brake Pads: Replacement Guide |
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Hi Herbert,
Insert a sturdy screwdriver between the brake disc and the pad and pry them apart. This works perfectly. Besides, the pads are being replaced anyway, so it doesn't matter if some material breaks off.
Best regards, Rainer.
Translated on 10-10-2026, 16:51.
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Rüdi Profi-Schrauber

Joined: 03/05/2005 Posts: 1509 Karma: +644 / -0 Location: Nord/Osthessen 2001 Audi A4 Avant Premium Support
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21-08-2017, 20:59 Subject: Polo 6R Brake Pads: Replacement Guide |
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I don't follow the RLF (manufacturer's) instructions, but I use my common sense (when I have any). I insert a large screwdriver between the brake disc and the pad and push the piston and the pad back. Usually, I replace both the discs and the pads, so it's not a problem if there are imperfections in the friction material. Sommer: A4 B5 Avant 2,5 TDI Quattro Facelift (AKN silber)
Wartet auf H Kennzeichen: A4 B5 Avant 1.9 TDI Quattro (AFN Schwarz)
Winter: A4 B5 Avant TDI Quattro (AFN rot)
Alltags Spardose: Audi A2 1.4 TDI (AMF Silber)
Translated on 10-10-2026, 16:52.
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Herbert Profi-Schrauber

Joined: 06/22/2005 Posts: 4629 Karma: +1344 / -0
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21-08-2017, 21:05 Subject: Polo 6R Brake Pads: Replacement Guide |
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Hi Rainer,
Of course, that's also possible, as long as you don't want to work in a non-destructive way.
I will describe the actual error message once I have finished the second page, and hopefully that will be the end of it.
Good evening.
Herbert. Horch A4 8K CJCD
Golf 7 DDYA
(+ Audi 80 Avant B4 1Z 475Tkm - habe ich vom ersten bis zum letzten Tag gerne gefahren)
(+ Passat Variant 32B CY 400Tkm)
Translated on 10-10-2026, 16:53.
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Herbert Profi-Schrauber

Joined: 06/22/2005 Posts: 4629 Karma: +1344 / -0
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21-08-2017, 21:07 Subject: Polo 6R Brake Pads: Replacement Guide |
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Quote: | | I don't work according to RLF, but rather with my head and common sense (if available) | ....if available....
s.i.c.
Herbert. Horch A4 8K CJCD
Golf 7 DDYA
(+ Audi 80 Avant B4 1Z 475Tkm - habe ich vom ersten bis zum letzten Tag gerne gefahren)
(+ Passat Variant 32B CY 400Tkm)
Translated on 10-10-2026, 16:53.
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