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Rüdi Profi-Schrauber

Joined: 03/05/2005 Posts: 1505 Karma: +640 / -0 Location: Nord/Osthessen 2001 Audi A4 Avant Premium Support
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02-04-2025, 4:50 Subject: A4 2.5 TDI G28 - No Signal |
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Hi.
Yesterday, I was preparing my silver A4 with an AKN engine for its inspection, so I started the engine, drove it out, and let it idle to warm up.
Suddenly, it starts making a sawing noise, and the filament starts flickering...
Briefly checked, G28 sensor shows no signal, crankshaft position sensor.
I tested two different, identical, and fully functional sensors, but the error persists.
If I clear the error code when starting the engine, the error memory is empty. However, as soon as the engine starts, the error code reappears.
I looked at another engine, and on its flywheel, there were only notches at specific intervals, but no pin or anything like that, which might be broken on my engine.
Three weeks ago, the Audi was still working perfectly.
Where could I start?
Thank you. Sommer: A4 B5 Avant 2,5 TDI Quattro Facelift (AKN silber)
Wartet auf H Kennzeichen: A4 B5 Avant 1.9 TDI Quattro (AFN Schwarz)
Winter: A4 B5 Avant TDI Quattro (AFN rot)
Alltags Spardose: Audi A2 1.4 TDI (AMF Silber)
Last edited on 02-04-2025, 5:37, edited 1 time in total.
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dieselschrauber Administrator


Joined: 04/12/2002 Posts: 17991 Karma: +781 / -0 Location: St.Gallen 2018 Volkswagen T6 
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02-04-2025, 7:56 Subject: A4 2.5 TDI G28 - No Signal |
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Harness and connector? Dipl.-Ing. (FH) Rainer Kaufmann - dieselschrauber VCDS Shop |
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Rüdi Profi-Schrauber

Joined: 03/05/2005 Posts: 1505 Karma: +640 / -0 Location: Nord/Osthessen 2001 Audi A4 Avant Premium Support
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02-04-2025, 8:21 Subject: A4 2.5 TDI G28 - No Signal |
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At first glance, it looks clean... and there are no signs of a weasel or anything like that.
I'm going to use an endoscope to look through the borehole of the G28 this afternoon.
Yesterday, everything was done in a hurry, and I only skimmed the information because of a lack of time. Sommer: A4 B5 Avant 2,5 TDI Quattro Facelift (AKN silber)
Wartet auf H Kennzeichen: A4 B5 Avant 1.9 TDI Quattro (AFN Schwarz)
Winter: A4 B5 Avant TDI Quattro (AFN rot)
Alltags Spardose: Audi A2 1.4 TDI (AMF Silber) |
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Rüdi Profi-Schrauber

Joined: 03/05/2005 Posts: 1505 Karma: +640 / -0 Location: Nord/Osthessen 2001 Audi A4 Avant Premium Support
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02-04-2025, 17:02 Subject: A4 2.5 TDI G28 - No Signal |
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I just quickly checked the extended measurement blocks using VCDS.
"G28" is displayed more frequently, and for all but one device, a constant speed is indicated.
When the engine starts to stall while idling, the VTG (Variable Turbine Geometry) valve also adjusts. Sommer: A4 B5 Avant 2,5 TDI Quattro Facelift (AKN silber)
Wartet auf H Kennzeichen: A4 B5 Avant 1.9 TDI Quattro (AFN Schwarz)
Winter: A4 B5 Avant TDI Quattro (AFN rot)
Alltags Spardose: Audi A2 1.4 TDI (AMF Silber)
Last edited on 02-04-2025, 18:41, edited 1 time in total.
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Rüdi Profi-Schrauber

Joined: 03/05/2005 Posts: 1505 Karma: +640 / -0 Location: Nord/Osthessen 2001 Audi A4 Avant Premium Support
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04-04-2025, 17:26 Subject: A4 2.5 TDI G28 - No Signal |
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Unfortunately, there's no news.
Does anyone have any ideas? Sommer: A4 B5 Avant 2,5 TDI Quattro Facelift (AKN silber)
Wartet auf H Kennzeichen: A4 B5 Avant 1.9 TDI Quattro (AFN Schwarz)
Winter: A4 B5 Avant TDI Quattro (AFN rot)
Alltags Spardose: Audi A2 1.4 TDI (AMF Silber) |
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dieselschrauber Administrator


Joined: 04/12/2002 Posts: 17991 Karma: +781 / -0 Location: St.Gallen 2018 Volkswagen T6 
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04-04-2025, 18:52 Subject: A4 2.5 TDI G28 - No Signal |
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Find out the pin configuration of the sensor and check if it needs to be powered by the operating voltage. Dipl.-Ing. (FH) Rainer Kaufmann - dieselschrauber VCDS Shop |
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Rüdi Profi-Schrauber

Joined: 03/05/2005 Posts: 1505 Karma: +640 / -0 Location: Nord/Osthessen 2001 Audi A4 Avant Premium Support
dieselschrauber likes this. |
06-04-2025, 18:03 Subject: A4 2.5 TDI G28 - No Signal |
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I've ordered some documents. Sommer: A4 B5 Avant 2,5 TDI Quattro Facelift (AKN silber)
Wartet auf H Kennzeichen: A4 B5 Avant 1.9 TDI Quattro (AFN Schwarz)
Winter: A4 B5 Avant TDI Quattro (AFN rot)
Alltags Spardose: Audi A2 1.4 TDI (AMF Silber) |
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Rüdi Profi-Schrauber

Joined: 03/05/2005 Posts: 1505 Karma: +640 / -0 Location: Nord/Osthessen 2001 Audi A4 Avant Premium Support
dieselschrauber likes this. |
17-04-2025, 19:29 Subject: A4 2.5 TDI G28 - No Signal |
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Here's a quick update: I've obtained the original repair manual from that era, a VAG diagnostic tool that connects to the wiring harness of the engine control unit, and the corresponding original wiring diagrams. Now, all I need is the peace, motivation, and time to actually troubleshoot the issue. Sommer: A4 B5 Avant 2,5 TDI Quattro Facelift (AKN silber)
Wartet auf H Kennzeichen: A4 B5 Avant 1.9 TDI Quattro (AFN Schwarz)
Winter: A4 B5 Avant TDI Quattro (AFN rot)
Alltags Spardose: Audi A2 1.4 TDI (AMF Silber) |
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