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Catalytic Converter Repair Kit

 
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Rudi
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Post13-11-2003, 15:38    Subject: Catalytic Converter Repair Kit Quote

Hi,
Recently, my diaper started making a noticeable gurgling sound.
It was because the exhaust pipe was corroded right behind the catalytic converter.
Since I happened to have something suitable on hand, the damage was quickly fixed.
I noticed on the old KAT (presumably a location or object) that the monolith still looks very good.
and is also securely held in its bracket.
The enclosure itself is also in good condition.
Actually, it's a shame to throw it away.

The question now is whether there are ready-made repair kits for something like that.
I was thinking about a piece of pipe with a flange and...
second matching flange piece that is welded to the catalytic converter.

Best regards, Rudi.


Translated on 07-08-2026, 20:06.
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joergs
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Post13-11-2003, 15:54    Subject: Catalytic Converter Repair Kit Quote

hi rudi,

I'm afraid something like that probably doesn't exist for the purpose of generating revenue! Perhaps it's from a third-party or fifth-party provider.

But with a little bit of material and maybe some welding, I think we should be able to make something out of it!


Translated on 07-08-2026, 20:08.
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Rudi
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Post13-11-2003, 16:01    Subject: Catalytic Converter Repair Kit Quote

Hi Jörg,

I also fear that icon_cool.gif.
I may also improvise or adjust things as needed.
Check with the young men who are responsible for maintaining the water system for the community.
wait.
It would still be interesting because of this (potential?) breaking point.
will also be the point where my current replacement will start.
It seems to be becoming fragile. So it doesn't appear to be an isolated case.

Best regards, Rudi.


Translated on 07-08-2026, 20:09.
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joergs
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Post13-11-2003, 16:26    Subject: Catalytic Converter Repair Kit Quote

I've heard about these damages after the cataclysm icon_evil.gif and about terribly expensive repairs!!! }


Translated on 07-08-2026, 20:10.
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Rudi
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Post13-11-2003, 17:07    Subject: Catalytic Converter Repair Kit Quote

The costs (materials only) are approximately 600 EUR, including the 'fairy tale tax' icon_evil.gif.

If I happen to cook something, I'll try to document it.
-> Technical article


Best regards, Rudi.


Translated on 07-08-2026, 20:11.
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Andy
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Post13-11-2003, 18:36    Subject: Catalytic Converter Repair Kit Quote

Hi,
If I understand correctly, the pipe is bent on the outlet side, right after the catalytic converter. I also experienced that problem during the summer.
I simply cut off the weld seam on the exhaust pipe, welded in a new piece of pipe, and trimmed it to fit. Then I reattached everything securely with double clamps to the rest of the exhaust system, and the repair was complete. The cost for a straight section of exhaust pipe with the correct diameter from Bosal was about 30 euros, plus approximately 20 euros for the new double clamp (long version).
Or do you mean something else?

Regards,

Andy.


Translated on 07-08-2026, 20:12.
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Rudi
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Post13-11-2003, 19:37    Subject: Catalytic Converter Repair Kit Quote

Hi Andi,
You're on the right track.
'In my catalytic converter, the crack is already located on the first thickened section.'
I can slide the remaining piece into the KAT.
The repair pipe would have to be tightly coiled.

Best regards, Rudi.


Translated on 07-08-2026, 20:14.
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Andy
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Post13-11-2003, 20:52    Subject: Catalytic Converter Repair Kit Quote

Hi Rudi,

After I removed the original weld bead from the catalytic converter, I was able to slide the pipe into the catalytic converter. Logically icon_rolleyes.gif, there was about 3mm of clearance all around. We then tack-welded it in two places, perfectly aligning the catalytic converter and the new pipe, and then fully welded it all the way around. So far, everything is working fine, and it looks better than original icon_smile.gif.

Best regards, Andy.


Translated on 07-08-2026, 20:15.
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Rudi
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Post14-11-2003, 0:14    Subject: Catalytic Converter Repair Kit Quote

Hi Andy,

There wasn't much more room for me either.
I'm going to consult with a welder I trust again.
audition.
It's possible that the flange solution is a bit excessive...

Best regards, Rudi.


Translated on 07-08-2026, 20:16.
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