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Replace Fuel Injectors: DIY Guide & Tips

 
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kossmann
Blaumann
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2016 Audi Q3
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Post11-03-2004, 17:09    Subject: Replace Fuel Injectors: DIY Guide & Tips Quote

Hello everyone,
It's time - the needle valve actuator will be replaced, but:

- Can the nozzle block be replaced by the user, or is specialized equipment required, and/or does it require adjustments afterward?

- Shouldn't all four injectors be replaced at once after 150,000 km to ensure a consistent spray pattern? Otherwise, the other three would likely be much more worn than the new one.

Are there any prices available for these Bosch parts (which I have already selected) for an Audi 80 Avant, 1.9 TDI (B4, 1Z), manufactured in March 1994?

0 432 193 829 - Nozzle with NBF coating.
0 432 193 838 - Nozzle

Based on what I've read so far, other (larger) nozzles probably aren't recommended, right?

Thank you!


Translated on 25-07-2026, 20:58.
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kmrlange
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Post11-03-2004, 19:54    Subject: Replace Fuel Injectors: DIY Guide & Tips Quote

Hi,

I think everything feels new in May. icon_wink.gif
I had my Audi AEL injectors checked at a Bosch service center yesterday (at 165,000 km).
Result: The opening pressure is only approximately 170 bar. The target value is 190 bar!
In each nozzle, at least one of the five holes was blocked.

No wonder I could hide from the pursuer like an octopus. icon_lol.gif
So, I'm having them serviced at a Bosch service center. The wear parts will be replaced.
Cost factor: approximately €90 per nozzle (€45 for materials). After that, they are equivalent to a replacement nozzle from the official supplier. This offers a price advantage of about €100.

Best regards, KAi.


Translated on 25-07-2026, 21:01.
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christians
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Post11-03-2004, 21:34    Subject: Replace Fuel Injectors: DIY Guide & Tips Quote

Hi,
The tool is basic: search function.
With me, the new injectors caused a misadjustment of the injection timing.
Therefore, I would not replace a single nozzle unless the injection pressures and spray pattern have been demonstrably verified as being correct.
Gruß Christian
A6 BPP, Ex-A6 AKN (Gurke), Ex-Audi100 92 AAT (5Zyl.)


Translated on 25-07-2026, 21:02.
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dieselmartin
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Post12-03-2004, 16:55    Subject: Replace Fuel Injectors: DIY Guide & Tips Quote

Prices (for a single coil in a Golf 3).

VW Replacement Parts:

Items 1, 2, and 4: 100 EUR each.
€3.19

That's €493.

Asked 3 days ago.

Okay, please provide the German text you would like me to translate into English. I will only provide the translation.


Translated on 25-07-2026, 21:03.
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kmrlange
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Post12-03-2004, 20:27    Subject: Replace Fuel Injectors: DIY Guide & Tips Quote

Hi,

for your information:

hab jetzt die Rechnung von Bosch: 1 AEL Düse überarbeitet runtergerechnet 79,-EUR icl. Sexpensive.

Best regards, KAi.


Translated on 25-07-2026, 21:04.
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