Workshop special for Golf 5, various services (Solution)

Chassis number ranges.
1K.4B.000001 to 1K.4B.004685
1K.4P.001.001 to 1K.4P.003.252
1K . 4 W 000 001 to 1K . 4 W 008 379

Active customer notifications are not planned.


Replace the radio unit (only "RCD 300") with VOTEX part number 1K0 051 186 G.


Determine the diameter of the washer on the uppermost screw of the interior door panel attachment.
If screws are used with a washer diameter of...
If they are installed with a diameter of 11.5 mm or 18 mm, then they must...
replace these screws with ones that have a washer diameter of 13.5.
mm (reference number WHT 000 410) should be replaced.
Tightening torque: 10 Nm.
Replace two interior door panel screws (for 2-door models) (2x part number: WHT 000 410).
Replace four interior door panel screws (for 4-door models) (4x part number: WHT 000 410).


Check the vacuum hose and slide on the spacer ring.
Remove the cover. Check if a spacer ring is installed on the vacuum hose.
is installed. If a spacer ring is already installed, then...
No further work will be done on the vacuum hose.
required. If a corrugated hose is installed...
If it is damaged, it must be replaced with a spacer ring.
Detach the corrugated hose connected to the vacuum line.
Slide on the spacer ring with the number 100 129 200.


Reprogramming the engine control unit software (software update for 1.9L TDI engines).


Replace the upper door hinges on all doors.
Before installing the new door hinges, check these and the mounting screws.
the usual coating layers are applied.
Warning. There are vehicles that use hinge screws with either an M8x18 or an M10x18 thread.

2-door:
1 x front left upper door hinge, part number 1K0 831 401 G.
1 x door hinge, front right, top, part number 1K0 831 402 G.
2 x Internal Torx screw M8x18, type TM. N 910 367.01
(2 x Internal Torx screw M10 x 18 TM No. N 910 703.01)
4 x Torx screw, type number. N 909 305.02

4 doors.
1 x front left upper door hinge, part number 1K0 831 401 G.
1 x door hinge, front right, top, part number 1K0 831 402 G.
1 x Rear left upper door hinge, part number 1K4 833 401 G.
1 x Rear right upper door hinge, part number 1K4 833 402 G.
4 x Internal Torx screw M8x18, type TM. N 910 367.01
(4 x internal hex socket screw M10 x 18 TM No. N 910 703.01)
8 x Torx screw, internal. N 909 305.02