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VW Golf 3: Front Brake Upgrade Guide

 
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bindpe
Blaumann
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Post11-04-2010, 9:40    Subject: VW Golf 3: Front Brake Upgrade Guide Quote

Hello.
I would like to replace the brake discs and pads on the front axle of my Volkswagen Golf III TDI. Unfortunately, my DIY manual doesn't describe the Lucas/Girling system. (See attachment).
Does anyone have any instructions or tips on how to do this best?
Is it enough if I remove the entire bracket (screws icon_cool.gif), or do I also need to loosen screws 1 in order to replace the pads?

Will I be able to remove the screws without an impact wrench and a lift, since they are tightened to 125 Nm?

Thank you.
Best regards,



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 VW Golf 3: Front Brake Upgrade Guide
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Golf III TDI AHU 402Tkm
Spritmonitor.de


Translated on 11-08-2026, 21:30.
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TDI-GTI-4-Motion
Profi-Schrauber
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2002 Volkswagen Golf Consumption
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Post11-04-2010, 10:49    Subject: VW Golf 3: Front Brake Upgrade Guide Quote

- Remove the wheel.
- Remove both screws numbered 1.
- Remove the saddle and hang it on the shock absorber.
- Check the sliding parts for ease of movement (if not smooth, make them icon_arrow.gif smooth).
- remove old coverings/surfaces.
- Remove both screws labeled "No. 8".
- Remove the brake pad carrier and verschandeln the guides.
- Remove the mounting screw for the brake disc.
- Remove the brake disc.
- verschandeln the scar/application area.
- verschandeln the new brake disc (it's normal for it to have some grease on it to prevent surface rust).
- Install a new brake disc.
- Tighten the fastening screw by hand (!).
- Attach the brake pad carrier with screws.
- Tighten screw number 8 to 125 Nm.
- Install new coverings/surfaces.
- Push the piston in the saddle back.
- Attach and screw on the saddle.
- Tighten screw number 1 to the specified torque (I don't have it in my head right now icon_wink.gif).
- Attach the wheel.
- Proceed in the same manner on the other side.
- Press the brake pedal several times until pressure builds up again.

Ready icon_wink.gif


You don't need a stage or an impact wrench for that. I never use an impact wrench when working on brake systems anyway.
Impact wrench = power tool.
Rabbit tools are not suitable for brake systems.
Besides the hammer to get the brake disc off. icon_wink.gif
MfG. Michael

VW Golf IV TDI GTI 4-Motion Bj.2002 MKB/GKB: ARL/FEK
VW T4 Pritsche TDI Bj.1999 MKB/GKB: AXG/AFK (Selfmade)


Translated on 11-08-2026, 21:34.
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bindpe
Blaumann
Blaumann


Joined: 08/25/2006
Posts: 203
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Location: ingolstadt

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Post11-04-2010, 11:08    Subject: VW Golf 3: Front Brake Upgrade Guide Quote

hi
Thank you for the guidance.
Do you have any more tips on how to best remove screw 8? It's quite tight from the factory and is already pretty corroded in my case icon_smile.gif.
Yesterday, I sprayed that thing thoroughly with WD-40, hoping it would make a difference.
Otherwise, just use a good wrench?
"Thank you."
Best regards,
Golf III TDI AHU 402Tkm
Spritmonitor.de


Translated on 11-08-2026, 21:38.
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Profi-Schrauber
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2002 Volkswagen Golf Consumption
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Post11-04-2010, 11:16    Subject: VW Golf 3: Front Brake Upgrade Guide Quote

bindpe wrote:
...do you have any more tips on how I can best remove screw 8...?

I have this extendable wrench. When extended, it's about 60cm long, and it works great with that length. You can also use a ratchet, but you need to apply good pressure. Or a torque wrench.
MfG. Michael

VW Golf IV TDI GTI 4-Motion Bj.2002 MKB/GKB: ARL/FEK
VW T4 Pritsche TDI Bj.1999 MKB/GKB: AXG/AFK (Selfmade)


Translated on 11-08-2026, 21:39.
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