VCDS and OBD diagnostic device in the On-Board Diagnostics Shop
Diesel, Engine Technology and Vehicle Technology. Repair, Maintenance and Diagnostics (OBD).

OT Mark Location on Flywheel

 
New Topic Reply 🔗 🖨 Dieselschrauber - Index » Diesel Engine Technology
Author Message
dieselpaul
Guest




 


Free account, no CAN development support

Post20-09-2006, 22:36    Subject: OT Mark Location on Flywheel Quote

After searching the Passat forum and this forum for a solution for about an hour, I have to create a new topic because I couldn't find a clear answer.

I changed the timing belt on my Audi Passat today, but unfortunately, I'm not entirely sure which marking on the crankshaft is the correct one.

First, there's a '0' and then an 'I', which is just a line.
During disassembly, I set the motor to Top Dead Center (TDC) by using a dowel and a Northwest (NW) straight edge while disconnecting it. In this process, the '0' marking was simply in the middle of the opening on the clutch bell.

Where should it be placed, or what is the purpose of the line?

Thank you for now.


Translated on 08-09-2026, 15:34.
Back to top
dieselmartin
Profi-Schrauber
Profi-Schrauber
Avatar-dieselmartin

Joined: 03/13/2003
Posts: 10121
Karma: +29 / -0   Thank you, like it!
Location: in der Werkstatt
2007 Volkswagen Passat
Premium Support

Post21-09-2006, 9:07    Subject: OT Mark Location on Flywheel Translating...

[Translating...]

http://www.vogel-buchverlag.de/media/products/0744698001147181616.pdf?vogelsid=7ff02197619cbf0e626a6e5af6af...#search=%22ot%20afn%22
Transparency, Teamwork
... there was another T.

I don't know what the f*ck it was.
Back to top Profile PM Garage
dieselpaul
Guest




 


Free account, no CAN development support

Post21-09-2006, 9:45    Subject: OT Mark Location on Flywheel Quote

Thank you for the response.
Now, I have to mention that I own the 'Selbstmachbuch' (Etzhold) book.
Unfortunately, only the number '0' is visible there, and there is no corresponding marking on the edge.

So far, I've only replaced two timing belts on gasoline engines (about 15 years ago). In those cases, I was 'lucky' and had clear alignment marks. That's why I was a bit confused that the '0' doesn't have a corresponding mark, and that there's an extra line there.

Based on the instructions and testimonials described here, as well as the book, I eventually felt confident enough to try it.

It starts up immediately and, 'subjectively,' has the same amount of power as before. I'll have it checked by a mechanic sometime.

Thank you icon_biggrin.gif.

P.S. The service position of the Passat is a joke. If the pulley doesn't come off (it was rusted solid), then everything else has to be removed. Then, the coolant connections also have to be disconnected. And especially these two things (I also got the wrong tensioner from the dealer icon_eek.gif), made it an 8-hour job yesterday.


Translated on 08-09-2026, 15:37.
Back to top
Steffarn
Profi-Schrauber
Profi-Schrauber
Avatar-Steffarn

Joined: 09/17/2003
Posts: 632
Karma: +3 / -0   Thank you, like it!

2003 Audi A4 Avant
Premium Support

Post21-09-2006, 9:59    Subject: OT Mark Location on Flywheel Quote

dieselmartin wrote:
http://www.vogel-buchverlag.de/media/products/0744698001147181616.pdf?vogelsid=7ff02197619cbf0e626a6e5af6af...#search=%22ot%20afn%22


In the picture, you can't see anything.
The "0" must be covered by half of the transmission bell housing.
http://www.franken-online.de/Steffarn/Audi%20Ordner/afn%20OT%201.png

http://www.franken-online.de/Steffarn/Audi%20Ordner/AFN%20OT%202.png
B.Eng (FH) u. KFZ Meister
Seit 06/10: Audi A4 1,9 TDI Avant Quattro mit AVF.
//images.spritmonitor.de/402493.png


Translated on 08-09-2026, 15:38.
Back to top Profile PM Email Garage
dieselpaul
Guest




 


Free account, no CAN development support

Post21-09-2006, 20:18    Subject: OT Mark Location on Flywheel Quote

Then it's off by at least 90,000 km, misaligned by one tooth, because when it was disassembled, the 0 in the middle of the housing was in the wrong position. Or is it due to belt stretch? icon_question.gif

Do you perhaps remember what that line is used for?

It's a shame that the '0' in my book isn't as clearly defined as it is in the image you showed.
I guess I have to take it apart again...

http://img153.
" color="red">Bitte keine Links zu externen Dateihostern! a) nerven die zusätzlich notwendigen Klicks, b) Wartezeit, Werbebanner/Werbepopups und notwendige Registrierungen, c) ist nach einiger Zeit die Datei weg und das Thema für andere Leser nutzlos!

Bitte nutze 'Attachment hinzufügen' bzw. das Upload Forum hier.

/img153/5001/otmarkercw4.th.jpg


Translated on 08-09-2026, 15:39.
Back to top
dieselmartin
Profi-Schrauber
Profi-Schrauber
Avatar-dieselmartin

Joined: 03/13/2003
Posts: 10121
Karma: +29 / -0   Thank you, like it!
Location: in der Werkstatt
2007 Volkswagen Passat
Premium Support

Post21-09-2006, 20:50    Subject: OT Mark Location on Flywheel Quote

Hi.

The AFN doesn't have a "0," or so "This is how it's done" volume 80 claims.



OT.jpg
 Description:
 OT Mark Location on Flywheel
 File size:  73.38 KB
 Viewed:  19636 times

OT.jpg

Transparency, Teamwork
... there was another T.

I don't know what the f*ck it was.


Translated on 08-09-2026, 15:40.
Back to top Profile PM Garage
Steffarn
Profi-Schrauber
Profi-Schrauber
Avatar-Steffarn

Joined: 09/17/2003
Posts: 632
Karma: +3 / -0   Thank you, like it!

2003 Audi A4 Avant
Premium Support

Post21-09-2006, 22:18    Subject: OT Mark Location on Flywheel Quote

dieselmartin wrote:
Hi

The AFN doesn't have a "0", at least that's what "so wird's gemacht" Bd 80
says.

Diese Kerbe haben so weil ich weiß nur Quer eingebaute Motoren. Like the Audi A3.

In the A4 and A6 Passat models, they have a line and this 0. I'm not entirely sure what the line is for. Perhaps if you turn the engine and then the line appears, the 0 will also show up immediately icon_lol.gif.

If your 0 is now slightly before the icon_biggrin.gif, the ignition timing is advanced. Perhaps it will run a little better at higher RPMs }.
B.Eng (FH) u. KFZ Meister
Seit 06/10: Audi A4 1,9 TDI Avant Quattro mit AVF.
//images.spritmonitor.de/402493.png


Translated on 08-09-2026, 15:41.
Back to top Profile PM Email Garage
dieselpaul
Guest




 


Free account, no CAN development support

Post21-09-2006, 23:27    Subject: OT Mark Location on Flywheel Quote

First of all, thank you very much for the tips.

Unfortunately, Steffarn is right. A 'random' '0' on the swing arm. Random, if you don't know what to do with it. icon_wink.gif

Ich habe ihn (den Passat) gerade mal über die Bahn gequält. BAB A70/A9 AD BT/KU. Auf der Geraden schafft er mit Mühe knapp 210km/h (*edit lt. Tacho! edit*). Wird wohl nicht ganz daneben sein. Würdet ihr jetzt noch weiter einstellen?? Weil schneller wirds wohl kaum mehr werden, denke ich mal. Vorher - auch als er neu war - lief er auch kaum schneller. Tachostand 265tkm. 1. Turban.
Here is the worst-looking part of the old timing belt. Damage has been observed for approximately 15,000 km.
http://img247.
" color="red">Bitte keine Links zu externen Dateihostern! a) nerven die zusätzlich notwendigen Klicks, b) Wartezeit, Werbebanner/Werbepopups und notwendige Registrierungen, c) ist nach einiger Zeit die Datei weg und das Thema für andere Leser nutzlos!

Bitte nutze 'Attachment hinzufügen' bzw. das Upload Forum hier.

/img247/1231/zahnriemenveschleiev9.th.jpghttp://img143.
" color="red">Bitte keine Links zu externen Dateihostern! a) nerven die zusätzlich notwendigen Klicks, b) Wartezeit, Werbebanner/Werbepopups und notwendige Registrierungen, c) ist nach einiger Zeit die Datei weg und das Thema für andere Leser nutzlos!

Bitte nutze 'Attachment hinzufügen' bzw. das Upload Forum hier.

/img143/416/kaumveschleizahnriemenni5.th.jpg


Translated on 08-09-2026, 15:42.
Back to top
Nebelwerfer_TDI
Guest




 


Free account, no CAN development support

Post22-09-2006, 9:34    Subject: OT Mark Location on Flywheel Quote

He actually looks quite healthy. I once had a T4 where the timing chain was 1mm thinner (worn down). It was running on the edge of the tensioner pulley because the tensioner spring was apparently not properly (misaligned) mounted.


Translated on 08-09-2026, 15:43.
Back to top
New Topic Reply 🔗 🖨 Dieselschrauber - Index » Diesel Engine Technology
Similar articles and topics
Topic Forum
No new posts Document A3, Differential Failure After Mileage Faults & Documentation (Audi, VW, Seat/Cupra, Skoda)
No new posts Audi A4 B7/8E 1.8T BFB - Shaking/Vibration after cold start Faults & Documentation (Audi, VW, Seat/Cupra, Skoda)
No new posts Document: Performance loss over time, MKB AFB, AKN, AKE, AYM Faults & Documentation (Audi, VW, Seat/Cupra, Skoda)
No new posts TDI 1Z Suche nach Streifensicherung der Vorglühanlage Diesel Engine Technology
No new posts Battery: The Quest for Energy Electrical Systems, Vehicle Electronics, Multimedia
No new posts Auf der Suche nach dem mysteriösen Fehler On-Board Diagnostics (OBD)
No new posts Motorsteuergerät defekt, bin auf der Suche nach Ersatzge... On-Board Diagnostics (OBD)
Jump to:  
You cannot post new topics in this forum.