VCDS and OBD diagnostic device in the On-Board Diagnostics Shop
Diesel technology, engine technology, vehicle diagnostics, repair & maintenance.

Screw broken off in the turbocharger

 
New Topic Reply 🔗 🖨 Dieselschrauber - Index » Diesel Engine Technology
Author Message
onclebenz



Joined: 04/11/2004
Posts: 47
Karma: +0 / -2   Thank you, like it!

1987 Mercedes-Benz SL Class
Free account, no CAN development support

Post23-03-2009, 17:02    Subject: Screw broken off in the turbocharger Quote

GAU: A screw has broken off in my turbocharger.

I'm currently cleaning the VTG because the distribution was clogged, and now...

How can I best get them out?

2. Who can supply this type of screw? M4 x 20 Torx 20 head (strength?)

This is a Garrett turbocharger with Variable Turbine Geometry (VTG) from a VW Lupo 3.0.
Liebe Grüße.....der Oncle icon_wink.gif


die anderen Autos stehen in der "Garage"
LUPO 3l 1,2 TDI MKB: ANY Mod.Jahr 2001 220000km

MERCEDES 200D Bauj.1966 KM ??

VW T4 2.5i Multivan Bauj. 1994 240000 KM
Back to top Profile PM Email Garage
Rüdi
Profi-Schrauber
Profi-Schrauber


Joined: 03/05/2005
Posts: 1506
Karma: +641 / -0   Thank you, like it!
Location: Nord/Osthessen
2001 Audi A4 Avant
Premium Support

Post23-03-2009, 18:54    Subject: Screw broken off in the turbocharger Quote

Weld the motherboard and then try to remove it.
Sommer: A4 B5 Avant 2,5 TDI Quattro Facelift (AKN silber)

Wartet auf H Kennzeichen: A4 B5 Avant 1.9 TDI Quattro (AFN Schwarz)

Winter: A4 B5 Avant TDI Quattro (AFN rot)

Alltags Spardose: Audi A2 1.4 TDI (AMF Silber)
Back to top Profile PM Garage
teileklaus
Schrauber
Schrauber
Avatar-teileklaus

Joined: 12/30/2006
Posts: 2643
Karma: +12 / -0   Thank you, like it!
Location: Obrigheim
2005 Volkswagen
Premium Support

Post23-03-2009, 19:07    Subject: Screw broken off in the turbocharger Quote

I would heat the casing to 150-200 degrees and spray it with rust remover. First, secure the remaining bolt with locknuts, then try to loosen it. Welding is a second option, drilling is the third. Election. icon_eek.gif
Gruß, der Teileklaus
Touran 2017 DFG SCR 2,0, 150 PS Schalt
Fiat 500, Einkaufswagen
R1240R BIG Bore Tuningkuh, 142 NM
Back to top Profile PM Email Garage
Devilseye503
Guest




 


Free account, no CAN development support

Post24-03-2009, 19:56    Subject: Screw broken off in the turbocharger Quote

...or pry it open with a screwdriver and manipulate it... it's best to heat it up beforehand.
Back to top
onclebenz



Joined: 04/11/2004
Posts: 47
Karma: +0 / -2   Thank you, like it!

1987 Mercedes-Benz SL Class
Free account, no CAN development support

Post25-03-2009, 13:13    Subject: Screw broken off in the turbocharger Quote

Thank you for the tips!

The screw is now out.
I had something welded twice.
Every time, the screw breaks off.
I was already a bit grumpy.

A kind friend has now removed the stub and then smoothed out a slight indentation.
Then, I drilled out the screw using a 2mm drill bit.
fumbled around, broke off a tap.
but then, eventually, they succeeded.

Great! Saved 450 euros!
Liebe Grüße.....der Oncle icon_wink.gif


die anderen Autos stehen in der "Garage"
LUPO 3l 1,2 TDI MKB: ANY Mod.Jahr 2001 220000km

MERCEDES 200D Bauj.1966 KM ??

VW T4 2.5i Multivan Bauj. 1994 240000 KM
Back to top Profile PM Email Garage
New Topic Reply 🔗 🖨 Dieselschrauber - Index » Diesel Engine Technology
Similar articles and topics
Topic Forum
No new posts Doku A3 8L, Korrosion an Schraube Faults & Documentation (Audi, VW, Seat/Cupra, Skoda)
No new posts Turbolader Instandsetzung 1,9 TDI ASZ Troubleshooting & Guides
No new posts Doku Sharan, Pfeifgeräusche vom Turbolader Faults & Documentation (Audi, VW, Seat/Cupra, Skoda)
No new posts 2.5 V6 TDI: Timing belt tensioner screw broken. Diesel Engine Technology
No new posts Schraube an der Hochdruckpumpe abgerissen, bitte um Hilfe Diesel Engine Technology
No new posts Schraube von Bremsscheiben-Körper fehlt (abgerissen)schl... Transmission, Chassis, Body & Interior
No new posts Motorlager abgerissen Diesel Engine Technology
Jump to:  
You cannot post new topics in this forum.