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Gearbox Removal: DIY or Professional?

 
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Blaumann
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Post02-12-2004, 8:28    Subject: Gearbox Removal: DIY or Professional? Quote

Hello,

I need to replace the clutch on my car. After about 205,000 miles (330,000 km), it's finally starting to wear out.
I would just like to know beforehand if it's possible to do this alone, or if you need help. How much does a gearbox weigh?
I have a garage with a pit. Is that enough, or is a lift essential?
Gruss Oliver.

GolfIII,1Z,66KW,von94 mit 500tKm !
Polo 6N,AEE,55KW, von 96
Audi A4 B7, BPP von 2006


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wolfi_b
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Post02-12-2004, 8:42    Subject: Gearbox Removal: DIY or Professional? Quote

From my experience, I can tell you that you definitely need at least one more person to help you. The gearbox is quite heavy. It's difficult to hold it up from below while trying to unscrew things from above.
We did it with three people, but it was still quite challenging.
"Grube" is enough.
1993 Audi 80 B4 1Z
2004 Seat Leon 1M ASV


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golf3schrauber
Blaumann
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Post03-12-2004, 14:29    Subject: Gearbox Removal: DIY or Professional? Quote

Hello,

I was already thinking that. I'll invite a couple of friends over to help me work on it.
Thank you for the information.
Gruss Oliver.

GolfIII,1Z,66KW,von94 mit 500tKm !
Polo 6N,AEE,55KW, von 96
Audi A4 B7, BPP von 2006


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Bertil
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Post03-12-2004, 22:02    Subject: Gearbox Removal: DIY or Professional? Quote

Hi,

The engine and transmission from a Volkswagen Golf 3 (1Z) weigh 173 kg, including all auxiliary components.
The transmission alone weighs approximately 40 kg (according to information provided by Volkswagen in an expert report).
The longitudinal transmission in the Audi 80 is significantly heavier and more difficult to handle than the transverse transmissions.
"However, I would recommend getting someone to help you (one person is enough). While the gearbox itself can be managed by one person in terms of weight, it's not easy to position it accurately on your own."
Gruß Bertil

Skoda 5E5 CZDA + Mini R50 W10 + VW ID.3 + Fiat Ducato 250 + 161 DX

*** Technische Anfragen per PN werden von mir nicht beantwortet! ***


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Goldhuhn



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Post05-12-2004, 0:14    Subject: Gearbox Removal: DIY or Professional? Quote

Hello,

I once, many years ago (during my prime icon_smile.gif), replaced the gearbox twice on my Golf 1, 1.6 GLD, without using a pit or lift, and I did it all by myself. The first time, I removed the old 4-speed gearbox because I didn't like the rough sound it made when I took my foot off the gas, or the dull whistling noise it produced. The new, used 4-speed gearbox was then okay; it made absolutely no noises.

A year later, I finally found a 5-speed gearbox with a longer ratio and got back under the car to install it.
I jacked up the front of the vehicle on both sides and supported the transmission with a hydraulic jack and a suitable support.
After removing the drive shafts, transmission bell housing, etc., I was able to slide the gearbox out sideways, then lower the jack and receive the gearbox.
As far as I can remember, I had already loosened the drive shaft screws from above before jacking up the car, so I wouldn't have to get under the car for too long.

I'm not sure if you can still make good money with the three-ball golf format, or if it would go smoothly. But I don't think much has changed about the way it's structured, right?
But of course, having four hands is more efficient and faster.

Best regards,
Seit 221tkm Feb.03 Audi A6 Avant C4, 2.5 TDI, 103KW 140PS, Bj.96, Motor AEL, Getriebe DCF Automatik, Standheizung ab Werk Webasto DBW46


Translated on 28-07-2026, 13:50.
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