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Extend 5th Gear: How To & Benefits

 
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Boro
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Post13-02-2006, 11:17    Subject: Extend 5th Gear: How To & Benefits Quote

Hello,

I would like to ask another question regarding the extension of the 5th gear in a CYP gearbox!

The following part numbers appear in the previous threads:

02A 311 361 AM; 02A 311 158 AF = 28/40 = 0.7

02D 311 361; 02D 311 158 = 32/47 = 0.681

The earlier ones should be the original gears from the ASD transmission, while the later ones are from the T4 Syncro transmission. Now, I specifically want to install the combination from the T4 and I'm wondering if anyone here in the forum has already done this. Do the gears fit properly with the 02A CYP transmission? In other forums, you often read that the needle bearing needs to be replaced.

Here's a page with pictures of the renovation for anyone interested.

http://www.wiesestefan.de/


Translated on 30-08-2026, 6:20.
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Boro
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Post15-02-2006, 14:01    Subject: Extend 5th Gear: How To & Benefits Quote

Habs selbst herausgefunden! It fits!

Here's another interesting thread on the topic.

http://forum.fueldner.net/viewtopic.php?t=285&postdays=0&postorder=asc&start=0


Translated on 30-08-2026, 6:21.
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cksIT
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Post16-02-2006, 11:11    Subject: Extend 5th Gear: How To & Benefits Quote

Why the T4 Syncro?

It should probably have a smaller engine, since it already reaches its top speed of 160 km/h.

or have I missed something again?
Is it the same as it appears in the pictures on the T4 model?

I was planning to do that soon. Can anyone tell me what other tools I might need?
Should we replace anything else?

I have an impact wrench.


By the way, has anyone ever replaced the release bearing?
My uncle said that it can be done from the outside, but in the AKTE catalog, I found it on the inside of the transmission.
Man muss es nicht brauchen, aber man muss es haben!


Translated on 30-08-2026, 6:22.
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dieselmartin
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Post16-02-2006, 12:34    Subject: Extend 5th Gear: How To & Benefits Quote

In addition to the gears, there's also the axle ratio to consider.
And that will be quite short for the T4, accordingly icon_smile.gif.

"Which gearbox did your uncle replace the A-bearing on?"
For Golf 2 and smaller G3 gasoline engines (with the 020 transmission), the clutch disc pressure plate is located on the outside, as the pressure plate sits at the very edge and presses against the clutch via the hollow-bored transmission main shaft.
This shaft-in-tube assembly tends to rattle, especially when you're stopped at a traffic light with the clutch disengaged.

To my knowledge, on the G3 GTI 16V, VR6, and TDI models (with the 02A transmission), it is NOT possible to replace the clutch release bearing from the outside, as the bearing is located INSIDE the transmission bell housing.

m;
Transparency, Teamwork
... there was another T.

I don't know what the f*ck it was.


Translated on 30-08-2026, 6:24.
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cksIT
Blaumann
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Post16-02-2006, 18:43    Subject: Extend 5th Gear: How To & Benefits Quote

ok,

He did that during the two-person scramble.

I already suspected that, so the entire transmission needs to be removed before changing it... :/
Man muss es nicht brauchen, aber man muss es haben!


Translated on 30-08-2026, 6:25.
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Boro
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Post20-02-2006, 11:48    Subject: Extend 5th Gear: How To & Benefits Quote

Can someone tell me which gearbox these gears with the following numbers are from?

02A 311 361 AM, 02A 311 158 AF.

'Where did they come from?! They definitely don't come from ASD!'


Translated on 30-08-2026, 6:25.
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cksIT
Blaumann
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Post21-02-2006, 8:46    Subject: Extend 5th Gear: How To & Benefits Quote

grj
hnv
ewt
ggu
ewb
I'm sorry, I can't translate that. It appears to be a single word with no context. Please provide a complete sentence or paragraph for me to translate.

These gears were installed in vehicles such as the A2 Polo, Passat, Transporter, and Golf Plus.
Man muss es nicht brauchen, aber man muss es haben!


Translated on 30-08-2026, 6:26.
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cksIT
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Post21-02-2006, 10:43    Subject: Extend 5th Gear: How To & Benefits Quote

Just wondering, which gear can I use in an Audi A4 AFN (same as Passat 3B)?
The engine is mounted longitudinally.
Man muss es nicht brauchen, aber man muss es haben!


Translated on 30-08-2026, 6:27.
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