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AC Compressor Installation: No Refrigerant Needed?

 
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Jan03
Blaumann
Blaumann


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2010 Volkswagen Polo
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Post17-04-2009, 20:14    Subject: AC Compressor Installation: No Refrigerant Needed? Quote

Hi.

I have a completely empty air conditioning system and I would like to reattach the compressor and then have the system filled. Can I assume that the magnetic clutch completely decouples the compressor, even in a system without pressure, which therefore doesn't offer much resistance to the compressor, and that it might therefore rotate slightly?
Or will I end up damaging the compressor on the way to the workshop because there's no lubricant in it?

/Jan


Translated on 14-09-2026, 19:27.
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Rüdi
Profi-Schrauber
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Post17-04-2009, 20:31    Subject: AC Compressor Installation: No Refrigerant Needed? Quote

HI.

Nothing can happen because the low-pressure switch prevents the magnetic coupling from engaging; if necessary, you can even disconnect the plug to that switch.

However, the compressor must be filled with the correct amount of compressor oil before installation. If you use a filling station, the oil may end up somewhere in the system, but not necessarily where it needs to be.

And importantly, use new O-rings and lightly lubricate both the O-rings and all connection points with compressor oil, and then replace the dryer after installation.

Best regards, Rüdi.
Sommer: A4 B5 Avant 2,5 TDI Quattro Facelift (AKN silber)

Wartet auf H Kennzeichen: A4 B5 Avant 1.9 TDI Quattro (AFN Schwarz)

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Alltags Spardose: Audi A2 1.4 TDI (AMF Silber)


Translated on 14-09-2026, 19:28.
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Jan03
Blaumann
Blaumann


Joined: 08/24/2003
Posts: 142
Karma: +6 / -0   Thank you, like it!
Location: Dänemark
2010 Volkswagen Polo
Free account, no CAN development support

Post21-04-2009, 9:32    Subject: AC Compressor Installation: No Refrigerant Needed? Quote

Well, unfortunately, I don't have any compressor oil, and I didn't really want to buy any extra, because the system will probably be flushed before being filled anyway, so the money for the oil would be wasted.
But then I probably won't be able to avoid it.

/Jan


Translated on 14-09-2026, 19:29.
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Rüdi
Profi-Schrauber
Profi-Schrauber


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Location: Nord/Osthessen
2001 Audi A4 Avant
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Post22-04-2009, 15:40    Subject: AC Compressor Installation: No Refrigerant Needed? Quote

Jan03 wrote:
Well, unfortunately, I don't have any compressor oil, and I didn't really want to buy any extra, because the system will probably be flushed before being filled anyway, so the money for the oil would be wasted.
But then I probably won't be able to avoid it.

/Jan


It is flushed with nitrogen, and the oil remains inside, with no adverse effects.

You won't be able to avoid pre-charging the compressor, believe me.
Sommer: A4 B5 Avant 2,5 TDI Quattro Facelift (AKN silber)

Wartet auf H Kennzeichen: A4 B5 Avant 1.9 TDI Quattro (AFN Schwarz)

Winter: A4 B5 Avant TDI Quattro (AFN rot)

Alltags Spardose: Audi A2 1.4 TDI (AMF Silber)


Translated on 14-09-2026, 19:30.
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