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p_u Blaumann


Joined: 10/31/2008 Posts: 18 Karma: +1 / -0
1991 Volkswagen Passat Free account, no CAN development support
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25-01-2009, 20:04 Subject: AYM V6 Overheating: 2.5L Engine Problems |
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Hello,
Unfortunately, I couldn't find anything using the forum search.
Ich habe einen A6 Avant bj 02. MKB AYM.
My engine is overheating, but the radiator and the lower hose are staying cold.
This must be the thermostat.
If so, what is the effort involved in replacing it?
Thank you in advance.
Best regards,
Markus Passat Variant 35i (AAZ),Audi Avant 20020V (3B)
Audi Coupe Quattro (Typ 85/ Mkb KW),Subaru Justy
Güldner G30,Fortschritt ZT300
Gpz900R,HD 1200 Sportster
Translated on 10-09-2026, 7:29.
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kuestenkuddel Guest
Free account, no CAN development support
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25-01-2009, 21:45 Subject: AYM V6 Overheating: 2.5L Engine Problems |
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Hello Markus,
Was ist mit der Heizung? Will it get hot?
If it's the thermostat, then an experienced Audi mechanic will typically need about 5 hours to complete the repair.
Best regards, Kurt.
Translated on 10-09-2026, 7:30.
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p_u Blaumann


Joined: 10/31/2008 Posts: 18 Karma: +1 / -0
1991 Volkswagen Passat Free account, no CAN development support
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25-01-2009, 22:44 Subject: AYM V6 Overheating: 2.5L Engine Problems |
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Hello,
Thank you for the quick response.
The heating works perfectly.  I also don't have any air or CO2 in the cooling system.
Best regards,
Markus Passat Variant 35i (AAZ),Audi Avant 20020V (3B)
Audi Coupe Quattro (Typ 85/ Mkb KW),Subaru Justy
Güldner G30,Fortschritt ZT300
Gpz900R,HD 1200 Sportster
Translated on 10-09-2026, 7:31.
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wingmaster Blaumann


Joined: 12/25/2007 Posts: 100 Karma: +4 / -0 Location: Köln
Free account, no CAN development support
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25-01-2009, 23:37 Subject: AYM V6 Overheating: 2.5L Engine Problems |
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Here's the translation:
"Coolant thermostat for the V6 TDI. Good luck. It's located behind the timing belt. You need to put the locking pin in service position, remove all the belts, both timing belts, and then remove the rear timing belt cover. Behind that is the flange where the thermostat is located. Ideally, it's best to replace it at the same time as the timing belt to avoid the expensive removal and reinstallation later."
Translated on 10-09-2026, 7:31.
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p_u Blaumann


Joined: 10/31/2008 Posts: 18 Karma: +1 / -0
1991 Volkswagen Passat Free account, no CAN development support
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26-01-2009, 10:20 Subject: AYM V6 Overheating: 2.5L Engine Problems |
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wingmaster wrote: | | Coolant thermostat for the V6 TDI. Good luck. It's located behind the timing belt. The crossmember needs to be put in service position, all belts need to be removed, both timing belts need to be removed, and then the rear timing belt cover needs to be disassembled. Behind that is the flange where the thermostat is located. Ideally, it should be replaced at the same time as the timing belt to avoid the expensive reinstallation later. |
Yawn.
I'm just back from the  . It refers to either a Wapu or a thermostat. But it doesn't really make a difference, as the work involved is almost the same.
I still have 70,000 kilometers to go before I need to change the timing belt.
Best regards,
Markus Passat Variant 35i (AAZ),Audi Avant 20020V (3B)
Audi Coupe Quattro (Typ 85/ Mkb KW),Subaru Justy
Güldner G30,Fortschritt ZT300
Gpz900R,HD 1200 Sportster
Translated on 10-09-2026, 7:33.
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p_u Blaumann


Joined: 10/31/2008 Posts: 18 Karma: +1 / -0
1991 Volkswagen Passat Free account, no CAN development support
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26-01-2009, 13:19 Subject: AYM V6 Overheating: 2.5L Engine Problems |
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Hello,
It is dev. the thermostat.
I put him in a pot of boiling water.
It doesn't open at all. Not even after 5 minutes.
The expansion is actually not a problem. You can take it out and put it back in without having to remove any belts. It's actually very easy.
It took me 1.5 hours to finish the interior work.
Best regards,
Markus Passat Variant 35i (AAZ),Audi Avant 20020V (3B)
Audi Coupe Quattro (Typ 85/ Mkb KW),Subaru Justy
Güldner G30,Fortschritt ZT300
Gpz900R,HD 1200 Sportster
Translated on 10-09-2026, 7:34.
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mserge Schrauber

Joined: 06/20/2005 Posts: 923 Karma: +6 / -0 Location: Luxemburg
Support
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26-01-2009, 17:50 Subject: AYM V6 Overheating: 2.5L Engine Problems |
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Are you a wizard? LOL  A4 Avant 2,5 tdi 110kw; AFB; BJ2000
4 neue Nockenwellen bei 135 tkm!!
neuer Turbo bei 200.000km
neue ESP bei 216.000km
verkauft mit 225000tkm
jetzt Renault Espace 2,0 dci 172 Initiale BJ2012
Clio 2 RS 170 PS BJ2003
Translated on 10-09-2026, 7:35.
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Tagessuppe Profi-Schrauber

Joined: 11/13/2002 Posts: 1140 Karma: +36 / -0 Location: Wien 2001 Audi A2  Premium Support
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26-01-2009, 20:36 Subject: AYM V6 Overheating: 2.5L Engine Problems |
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I also wanted to write something, but I thought you were going to handle everything.
The thermostat housing can be removed without having to remove any belts.
Simply push the timing belt slightly to the side with your finger, then the housing will come out, and you'll save yourself about 6 hours of work.
Translated on 10-09-2026, 7:35.
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christians Profi-Schrauber

Joined: 09/05/2002 Posts: 2105 Karma: +17 / -0 Location: Sauerland
Premium Support
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26-01-2009, 21:22 Subject: AYM V6 Overheating: 2.5L Engine Problems |
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It's doable. Getting the parts in place was a bit fiddly for me. The important thing is to be quick when installing the service panel; I don't remove the fender liners, but instead, I take out the headlight on the left side and the air filter housing on the right side. Gruß Christian
A6 BPP, Ex-A6 AKN (Gurke), Ex-Audi100 92 AAT (5Zyl.)
Translated on 10-09-2026, 7:36.
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