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AYM V6 Overheating: 2.5L Engine Problems

 
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Blaumann
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1991 Volkswagen Passat
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Post25-01-2009, 20:04    Subject: AYM V6 Overheating: 2.5L Engine Problems Quote

Hello,

Unfortunately, I couldn't find anything using the forum search.

Ich habe einen A6 Avant bj 02. MKB AYM.

My engine is overheating, but the radiator and the lower hose are staying cold.

This must be the thermostat.

If so, what is the effort involved in replacing it?

Thank you in advance.

Best regards,
Markus
Passat Variant 35i (AAZ),Audi Avant 20020V (3B)
Audi Coupe Quattro (Typ 85/ Mkb KW),Subaru Justy
Güldner G30,Fortschritt ZT300
Gpz900R,HD 1200 Sportster


Translated on 10-09-2026, 7:29.
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kuestenkuddel
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Post25-01-2009, 21:45    Subject: AYM V6 Overheating: 2.5L Engine Problems Quote

Hello Markus,
Was ist mit der Heizung? Will it get hot?
If it's the thermostat, then an experienced Audi mechanic will typically need about 5 hours to complete the repair.

Best regards, Kurt.


Translated on 10-09-2026, 7:30.
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Blaumann
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1991 Volkswagen Passat
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Post25-01-2009, 22:44    Subject: AYM V6 Overheating: 2.5L Engine Problems Quote

Hello,

Thank you for the quick response.

The heating works perfectly. icon_biggrin.gif I also don't have any air or CO2 in the cooling system.

Best regards,
Markus
Passat Variant 35i (AAZ),Audi Avant 20020V (3B)
Audi Coupe Quattro (Typ 85/ Mkb KW),Subaru Justy
Güldner G30,Fortschritt ZT300
Gpz900R,HD 1200 Sportster


Translated on 10-09-2026, 7:31.
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wingmaster
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Post25-01-2009, 23:37    Subject: AYM V6 Overheating: 2.5L Engine Problems Quote

Here's the translation:

"Coolant thermostat for the V6 TDI. Good luck. It's located behind the timing belt. You need to put the locking pin in service position, remove all the belts, both timing belts, and then remove the rear timing belt cover. Behind that is the flange where the thermostat is located. Ideally, it's best to replace it at the same time as the timing belt to avoid the expensive removal and reinstallation later."


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p_u
Blaumann
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Post26-01-2009, 10:20    Subject: AYM V6 Overheating: 2.5L Engine Problems Quote

wingmaster wrote:
Coolant thermostat for the V6 TDI. Good luck. It's located behind the timing belt. The crossmember needs to be put in service position, all belts need to be removed, both timing belts need to be removed, and then the rear timing belt cover needs to be disassembled. Behind that is the flange where the thermostat is located. Ideally, it should be replaced at the same time as the timing belt to avoid the expensive reinstallation later.



Yawn.

I'm just back from the icon_lol.gif. It refers to either a Wapu or a thermostat. But it doesn't really make a difference, as the work involved is almost the same.
I still have 70,000 kilometers to go before I need to change the timing belt.

Best regards,
Markus
Passat Variant 35i (AAZ),Audi Avant 20020V (3B)
Audi Coupe Quattro (Typ 85/ Mkb KW),Subaru Justy
Güldner G30,Fortschritt ZT300
Gpz900R,HD 1200 Sportster


Translated on 10-09-2026, 7:33.
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p_u
Blaumann
Blaumann
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Posts: 18
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1991 Volkswagen Passat
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Post26-01-2009, 13:19    Subject: AYM V6 Overheating: 2.5L Engine Problems Quote

Hello,

It is dev. the thermostat. icon_lol.gif
I put him in a pot of boiling water.
It doesn't open at all. Not even after 5 minutes. icon_lol.gif

The expansion is actually not a problem. You can take it out and put it back in without having to remove any belts. It's actually very easy.

It took me 1.5 hours to finish the interior work.

Best regards,
Markus
Passat Variant 35i (AAZ),Audi Avant 20020V (3B)
Audi Coupe Quattro (Typ 85/ Mkb KW),Subaru Justy
Güldner G30,Fortschritt ZT300
Gpz900R,HD 1200 Sportster


Translated on 10-09-2026, 7:34.
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mserge
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Post26-01-2009, 17:50    Subject: AYM V6 Overheating: 2.5L Engine Problems Quote

Are you a wizard? LOL icon_smile.gif
A4 Avant 2,5 tdi 110kw; AFB; BJ2000
4 neue Nockenwellen bei 135 tkm!!
neuer Turbo bei 200.000km
neue ESP bei 216.000km
verkauft mit 225000tkm
jetzt Renault Espace 2,0 dci 172 Initiale BJ2012
Clio 2 RS 170 PS BJ2003


Translated on 10-09-2026, 7:35.
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Tagessuppe
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Post26-01-2009, 20:36    Subject: AYM V6 Overheating: 2.5L Engine Problems Quote

I also wanted to write something, but I thought you were going to handle everything.
The thermostat housing can be removed without having to remove any belts.
Simply push the timing belt slightly to the side with your finger, then the housing will come out, and you'll save yourself about 6 hours of work.


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christians
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Post26-01-2009, 21:22    Subject: AYM V6 Overheating: 2.5L Engine Problems Quote

It's doable. Getting the parts in place was a bit fiddly for me. The important thing is to be quick when installing the service panel; I don't remove the fender liners, but instead, I take out the headlight on the left side and the air filter housing on the right side.
Gruß Christian
A6 BPP, Ex-A6 AKN (Gurke), Ex-Audi100 92 AAT (5Zyl.)


Translated on 10-09-2026, 7:36.
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