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VTG stuck? Again, codes P00AF, P2563, and P0299

 
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Post18-01-2022, 22:55    Subject: VTG stuck? Again, codes P00AF, P2563, and P0299 Quote

Good evening, everyone.

ich habe ein Problem mit dem Polo meiner Mutter. Regarding the vehicle:
VW Polo 6R
Year: 2010.
1.2 TDI
MKB CFWA
Mileage: 180,000 km.

During the second-to-last week, the MIL (Malfunction Indicator Lamp) and the glow plug system repeatedly activated, and the vehicle lost power.
According to VCDS, the following errors were stored (File 1 attached).
-Wastegate for turbocharger 1 P00AF - stuck.
- Position sensor for boost pressure control valve P2563 - implausible signal.

Nach einem Werkstatt Besuch wurde gesagt, dass die VTG Verstellung fest bzw. verkokt ist und der Turbo neu müsste. Irgendwie kann ich das aber nicht so richtig glauben, da der Fehler nicht immer auftrat und ich ihn auch nicht provozieren konnte. Ich bin das Auto auf einer ausgedehnten Probefahrt auf der Autobahn 100 km gefahren. In verschiedenen Lastzuständen und auch mit stoßweisem Gas geben, Höchstgeschwindigkeit etc. Kein Fehler. Am nächsten Tag waren die Fehler im Stadtverkehr wieder da. Ich habe die Druckdose vom Turbo mit einer Pumpe angesteuert, die Stange bewegt sich sichtbar (wie weit muss sie sich bewegen?) und die Dose hält den Unterdruck. Danach habe ich das Unterdrucksystem mit der Pumpe getestet. Disconnected the small hose from the vacuum pump.It was put under vacuum. The vacuum was maintained here as well, although only minimally (see picture), but it was indeed maintained.
After that, I replaced the pressure sensor (N75). After installing an original part and clearing the error memory, the following error appeared on the first test drive:
Boost pressure control - P0299: Limit below threshold.

I can trigger this error by accelerating to full throttle in third gear. In the speed range of 80-90 km/h, the car throws the error, the indicator light flashes, and the engine goes into limp mode. After clearing the error, the car runs without problems up to 90 km/h again. However, I also had the P00AF error code stored in the diagnostic memory during the test drive.

Could it really be that the VTG strut is stuck or jammed? Why was the car able to reach its top speed before replacing the N75 valve, and why did the errors (P00AF and P2563) only appear intermittently?
I don't hear any significant loss of boost pressure due to a leak.

What would you check next, or can anyone help me? What can I potentially log using VCDS?

Thank you very much, and have a pleasant evening.



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VCDS Fehlerspeicher Ausdruck-WVWZZZ6RZBY01333017.4.pdf
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 VTG stuck? Again, codes P00AF, P2563, and P0299
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 VTG stuck? Again, codes P00AF, P2563, and P0299
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Translated on 20-07-2026, 21:03.
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Post19-01-2022, 13:18    Subject: VTG stuck? Again, codes P00AF, P2563, and P0299 Quote

Please observe the forum rules. It's obvious that you don't have a Diesel mechanic VCDS version.
Viele Grüße
Andreas


*** Ein Ingenieur muss vordenken. Wenn er anfängt nachzudenken ist es schon zu spät. ***


Translated on 20-07-2026, 21:06.
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Post19-01-2022, 19:58    Subject: VTG stuck? Again, codes P00AF, P2563, and P0299 Translating...

[Translating...]

https://shop.dieselschrauber.org/en/obd-support-key-p-112.php
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